🏍️ PAN AMERICA SERWIS

8.9 Ignition Coil

Fragment manuala — str. 398–400

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IGNITION COIL                                                                                                                 8.9
PREPARE                                                         Head mounted ignition coils.
                          A WARNING                             1.   Remove head mounted ignition coils.

Gasoline is extremely flammable and highly explosive.                a.    See Figure 8-27. Disconnect ignition coil connectors
Keep gasoline away from ignition sources which could                       (1).
result in death or serious injury. See the Safety chapter.
(00635c)                                                             b.    Remove screws (3).

1.     Remove main      fuse. See       P OWER DISCONNECT            c.    Remove ignition coils (2 and 5).
       (Page 8-4).
                                                                INSTALL
2.     Head mounted ignition coils.
                                                                          FASTENER                   TORQUE VALUE
       a.   Remove seat. See SEAT (Page 3-113).                 Ignition coil bracket, breather 24.4-29.9 ft-lbs 33.1-40.5 N·m
                                                                bolt
       b.   Remove fuel tank. See FUEL T ANK (Page 6-13).       Ignition coil bracket, lower    24.4-29.9 ft-lbs 33.1-40.5 N·m
                                                                screws
       c.   Remove air box. See AIR BOX (Page 6-3).
                                                                Ignition coil bracket, upper    70.8--88.5 in.fbs 8-10 N·m
                                                                screws
3.     Side mounted ignition coil.
                                                                Ignition coil, head mounted     46.9--66.4 in.fbs 5.3-7.5 N·m
                                                                screw
       a.   Remove spark plug cables. See SPARK PLUG
            CABLES (Page 8-15).                                 Ignition coil, side mount screw 80.5-99.1 in.fbs 9.1-11.2 N·m

REMOVE                                                          Ignition coil bracket.
                                                                1.   Install Ignition coil bracket.
Side mount ignition coil.
                                                                     a.    See Figure 8-26. Install ignition coil bracket (1).
1. Remove side mount ignition coil.
                                                                     b.    Install breather bolt (7) (if equipped). Tighten
       a.   See Figure 8-26. Remove ignition coil screws (4).              Torque: 24.4-29.9 ft-lbs (33.1-40.5 N·m) Ignition
                                                                           coil bracket, breather bolt
       b.   Disconnect connector (5).
                                                                     c.    Install screw or screws (6). Tighten.
       c.   Remove ignition coil (3).
                                                                           Torque: 24.4-29.9 ft-lbs (33.1-40.5 N·m) Ignition
                                                                           coil bracket, lower screws
Ignition coil bracket.
                                                                     d.    Install screws (2). Tighten.
1.     Remove EVAP hose (if equipped).                                     Torque: 70.8-88.5 in-lbs (8-10 N·m) Ignition coil
                                                                           bracket, upper screws
       a.   See Figure 8-25. Remove clamp (1), discard.
                                                                     e.    See Figure 8-25. Install hose (2) and clamp (1) (if
       b.   Remove hose (2).                                               equipped).

       c.   See Figure 8-26. Remove breather bolt (7).          Side mount ignition coil.
2.     Remove Ignition coil bracket.                            1. Install side mount ignition coil.

       a.   See Figure 8-26. Remove side mount ignition coil         a.    See Figure 8-26. Attach connector (5).
            (3).
                                                                     b.    Install side mount ignition coil (3).
       b.   Remove screw or screws (6).
                                                                     c.    Install ignition coil screws (4). Tighten.
       c.   Remove screws (2).                                             Torque: 80.5-99.1 in-lbs (9.1-11.2 N·m) Ignition
                                                                           coil, side mount screw
     d.     Remove ignition coil bracket (1).

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Head mounted ignition coils.
1.    Install head mounted ignition coils.

      a.       See Figure 8-27. Apply electrical contact lubricant
               inside of coil insulators (4).

      b.       Install head mounted coils (2 and 5).

     c.        Install screws (3). Tighten.
               Torque: 46.9-66.4 in-lbs (5.3-7.5 N·m) Ignition coil,
               head mounted screw
      d.       Attach connectors (1).
                                                                            1.     Ignition coil bracket
                                                                            2.     Screw (2)
                                                                            3.     Ignition coil
                                                                            4.     Ignition coil screw (2)
                                                                            5.     Connector
                                                                            6.     Screw (1 or 2)
                                                                            7.     Breather bolt (if equipped)
                                                                             Figure 8-26. Side Mount Ignition Coil Assembly

      1.       Clamp
      2.       Hose
      Figure 8-25. Side Mount Ignition Coil (With EVAP)

     1565877

       /;...

                                                                                                                                  ...
                                                                                                                            -�   t.'
                                                                                                                        '
     1.        Connector (2)                                           4.        Insulator (2)
     2.        Front ignition coil                                     5.        Rear ignition coil
     3.        Screw (2)
                                               Figure 8-27. Head Mounted Ignition Coils

94000784                                                                                                                         8-17
COMPLETE                                              2.   Head mounted ignition coils:

1.   Side mounted coil:                                    a.   Install air box. See AIR BOX (Page 6-3).

                                                           b.   Install fuel tank. See FUEL TANK (Page 6-13).
     a.   Install spark plug cables. See SPARK PLUG
          CABLES (Page 8-15).                              c.   Install seat. See SEAT (Page 3-113).

                                                      3.   Install main   fuse.   See   POWER       DISCONNECT
                                                           (Page 8-4).

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