🏍️ PAN AMERICA SERWIS

8.44 Variable Valve Timing (Vvt) Harness

Fragment manuala — str. 446–447

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VARIABLE VALVE TIMING (WT) HARNESS                                                                                         8.44

PREPARE                                                        3.    Grasp upper harness grommet and gently pull until it pops
                                                                     into place in cover.
1.   Remove seat. See SEAT (Page 3-113).                                                  NOTE
                                                               •    Do not pull on WT harness wires or connectors when
2.   Purge fuel system. See PURGE FUEL LINE (Page 6-9).             installing the WT harness.
                                                               •    See Figure 8-92. Make sure grommet's sealing ring (2)
3.   Remove main fuse.      See   POWER DISCONNECT                  is not visible.
     (Page 8-4).
                                                               4.    See Figure 8-91. Install new ignition coil gasket (5) to
4.   Remove fuel tank. See FUEL TANK (Page 6-13).                    cylinder head (4).

5.   Removing front cylinder WT harness:                       5.    Install cylinder head cover.

     a.   Remove air     box assembly.     See   AIR   BOX           a.    Clean groove in cover (2) from all residual oil and
          (Page 6-3).                                                      debris.

6.   Removing rear cylinder WT harness:                              b.    Install new cover gasket (6) to cover.

     a.   Remove cylinder head cover caddy. See CYLINDER             c.    Install cover with screws (1). Tighten.
          HEAD COVER CADDY (Page 8-60).                                    Torque: 63-77 in-lbs (7.1-8.7 N·m) Cylinder head
                                                                           cover screws
7.   Remove camshaft timing sensors. See CAMSHAFT
     TIMING SENSORS (Page 8-48).                               6.    See Figure 8-93. Route WT harness through camshaft
                                                                     solenoid plate (1).
8.   Remove head mounted ignition coil. See IGNITION COIL
     (Page 8-16).                                              7.    Install camshaft solenoid plate into cylinder head.

9.   Remove camshaft cover. See CAMSHAFT COVERS                8.    Secure camshaft solenoid plate.
     (Page 4-21).
                                                                     a.    Install screw (2).
10. Remove camshaft phaser solenoids with camshaft solenoid
    plate as an assembly. See PHASER SOLENOIDS                       b.    Install nuts (9).
    (Page 4-22).
                                                                     c.    Tighten screw.
REMOVE                                                                     Torque: 62-80 in-lbs (7-9 N·m) Camshaft solenoid
                                                                           plate screw

1.   See Figure 8-91. Remove screws (1).                             d.    Tighten nuts.
                                                                           Torque: 62-80 in-lbs (7-9 N·m) Camshaft solenoid
2.   Remove cylinder head cover (2).                                       plate nut

                                                                                              NOTE
     a.   Route WT harness (3) up through cylinder head (4).
                                                                    See Figure 8-93. Make sure wires between solenoid
                                                                    connectors (7, 8) and harness lower grommet (6) do not rub
3.   Grasp WT harness upper grommet and pull to detach it
                                                                    on edge ofplate or get pinched by cam cover, once installed.
     from cylinder head cover.
                                                                    Make sure WT harness, routed through cylinder head, does
INSTALL                                                             not interfere with moving parts. Do not allow harness to
                                                                    twist.
         FASTENER                 TORQUE VALUE
                                                               9.    Secure wire harness grommets (6) to camshaft solenoid
Camshaft solenoid plate nut 62-80 in-lbs     7-9 N·m
                                                                     plate (1).
Camshaft solenoid plate screw 62-80 in-lbs   7-9 N·m
Cylinder head cover screws    63-77 in-lbs 7.1-8.7 N·m         10. Connect solenoid connectors:

1.   Lubricate grommets on new WT harness with clean
                                                                     a.    Connector with black wires (7) to front phaser
     engine oil.
                                                                           solenoid.

2.   See Figure 8-91. Route WT harness (3) up through hole           b.    Connector with gray wires (8) to rear phaser
     in cylinder head cover (2).                                           solenoid.

                                                                     c.    Verify wiring will not rub on other components.

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                                                         1.   Camshaft solenoid plate
                                                         2.   Screw
                                                         3.   WT harness upper grommet
                                                         4.   Engine harness connector (gray wires)
                                                         5.   Engine harness connector (black wires)
                                                         6.   WT wire harness lower grommet (2)
                                                         7.   Front solenoid connector (black wires)
                                                         8.   Rear solenoid connector (gray wires)
                                                         9.   Nut(2)
                                                    Figure 8-93. Phaser Harness and Camshaft Solenoid Plate
   1.      Screw (5)
   2.      Cylinder head cover                      COMPLETE
   3.      VVT harness
   4.      Cylinder head                            1.   Install camshaft cover. See CAMSHAFT COVERS
   5.      Ignition coil gasket                          (Page 4-21).
   6.      Cover gasket
             Figure 8-91. Cylinder Head Cover       2.   Install head mounted ignition coil. See IGNITION COIL
 1606821
                                                         (Page 8-16).

                                                    3.   Install camshaft timing sensors. See CAMSHAFT TIMING
                                                         SENSORS (Page 8-48).

                                                    4.   If rear cylinder VVT harness replaced:

                                                         a.   Install cylinder head cover caddy. See CYLINDER
                                                              HEAD COVER CADDY (Page 8-60).

                                                    5.   If front cylinder WT harness replaced:

                                                         a.   Install air box assembly. See AIR BOX (Page 6-3).

                                                    6.   Install fuel tank. See FUEL TANK (Page 6-13).
   1.      Grommet
   2.      Sealing ring                             7.   Install main    fuse.   See   POWER      DISCONNECT
        Figure 8-92. Phaser Harness Upper Grommet        (Page 8-4).

                                                    8.   Install seat. See SEAT (Page 3-113).

94000784                                                                                                   8-65