8.34 Gear Position Sensor

GEAR POSITION SENSOR                                                                                                 8.34

PREPARE

1.   Remove main fuse.        See POWER DISCONNECT
     (Page 8-4).

2.   Remove front chain guard. See CHAIN GUARDS
     (Page 3-76).

REMOVE

1.   See Figure 8-73. Disconnect gear position sensor
     connector (4).                                                1.   Front chain sprocket
                                                                   2.   Gear position sensor
2.   Remove screws (3).
                                                                           Figure 8-74. Gear Position Sensor

3.   See Figure 8-74. Remove the gear position sensor (2).   COMPLETE

INSTALL                                                           PART NUMBER                  TOOL NAME
                                                             HD-48650               DIGITAL TECHNICIAN 11
        FAST ENER                    TORQUE VALUE            HD-48650-TL3           TECHLINK 3
Gear position sensor screw       71-89 in-lbs 8-10 N·m
                                                             1.    Install front   chain    guard.   See   CHAIN   GUARDS
1.   See Figure 8-74. Position gear position sensor.               (Page 3-76).

2.   See Figure 8-73. Install screws (3). Tighten.           2.    Install main     fuse.   See      POWER   DISCONNECT
                                                                   (Page 8-4).
     Torque: 71-89 in-lbs (8-10 N·m) Gear position sensor
     screw                                                   3.    Using OT II and the Techlink 3 (T L-3), perform the Gear
3.   Connect the gear position sensor connector (4).               Indicator Calibration under the Vehicle Setup tab.
                                                                   Special Tool: DIGITAL TECHNICIAN II (HD-48650)
                                                                   Special Tool: TECHLINK 3 (HD-48650-T L3)

                                                                   a.   Import vehicle information > Toolbox > Vehicle
                                                                        Setup

                                                                   b.   Follow directions on screen.

     1.   Front chain sprocket
     2.   Gear position sensor
     3.   Screw (2)
     4.   Gear position sensor connector
Figure 8-73. Gear Position Sensor Connector (Chain Re­
                   moved for Clarity)

8-50                                                                                                               94000784