🏍️ PAN AMERICA SERWIS

8.1 Fastener Torque Values

Fragment manuala — str. 383–384

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FASTENER TORQUE VALUES                                                                                            8.1
FASTENER TORQUE VALUES IN THIS
CHAPTER

FASTENER                                       TORQUE VALUE                                   NOTES
Bank angle light screws                 71-89 in-lbs        8-10 N·m     8.17 CORNERING LAMP, Align and Adjust
Battery cable, negative, screw         60.2-71.7 in-lbs    6.8-8.1 N·m   8.3 POWER DISCONNECT, Negative Battery
                                                                         Cable
Battery tray screw                       18-21 ft-lbs      25-28 N·m     8.43 BATTERY TRAY, Install
Brake clamp screw                       62-80 in-lbs        7-9 N·m      8.32 CAMSHAFT TIMING SENSORS, Install
Brake line clamp screw                  62-80 in-lbs        7-9 N·m      8.45 ENGINE WIRE HARNESS, Install
Brake line clamp screws                 62-80 in-lbs        7-9 N·m      8.41 CYLINDER HEAD COVER CADDY, Install
Camshaft solenoid plate nut             62-80 in-lbs        7-9 N·m      8.44 VARIABLE VALVE TIMING (WT) HARNESS,
                                                                         Install
Camshaft solenoid plate screw           62-80 in-lbs        7-9 N·m      8.44 VARIABLE VALVE TIMING (WT) HARNESS,
                                                                         Install
Camshaft timing sensor screw            47-66 in-lbs       5.3-7.5 N·m   8.32 CAMSHAFT TIMING SENSORS, Install
CKP sensor screw                        53-80 in-lbs        6-9 N·m      8.31 CRANKSHAFT POSITION SENSOR (CKP),
                                                                         Install
Clutch switch cover screw                 5-8 in-lbs       0.6-0.9 N·m   8.11 CLUTCH SWITCH, Install
Clutch switch screw                       4-5 in-lbs       0.5-0.6 N·m   8.11 CLUTCH SWITCH, Install
Cooling fan mounting nut               35.4-44.3 in-lbs     4-5 N·m      8.30 COOLING FAN, Install
Cornering lamp screw                   70.8-88.5 in-lbs     8-10 N·m     8.17 CORNERING LAMP, Install
Cylinder head cover caddy screws        35-62 in-lbs        4-7 N·m      8.41 CY LINDER HEAD COVER CADDY, Install
Cylinder head cover screws              63-77 in-lbs       7.1-8.7 N·m   8.44 VARIABLE VALVE TIMING (WT) HARNESS,
                                                                         Install
ECM assembly screws                     35--62 in-lbs       4-7 N·m      8.24 ELECTRONIC CONTROL MODULE (ECM),
                                                                         Install
Gear position sensor screw              71-89 in-lbs        8-10 N·m     8.34 GEAR POSITION SENSOR, Install
Handlebar End Cap                      124-177 in-lbs      14-20 N·m     8.12 RIGHT HAND CONTROL MODULE (RHCM),
                                                                         Install
Harness ground fastener                60.2-71.7 in-lbs    6.8-8.1 N·m   8.42 UNDER SEAT CADDY, Install
Headlamp screw                            6-7 ft-lbs        8-10 N·m     8.16 HEADLAMP, Adjust
Horn bracket screws                     50-62 in-lbs        5.7-7 N·m    8.15 HORN, Install
Ignition coil, head mounted screw      46.9-66.4 in-lbs    5.3-7.5 N·m   8.9 IGNITION COIL, Install
Ignition coil, side mount screw        80.5-99.1 in-lbs   9.1-11.2 N·m   8.9 IGNITION COIL, Install
Ignition coil bracket, breather bolt   24.4-29.9 ft-lbs   33.1-40.5 N·m 8.9 IGNITION COIL , Install
Ignition coil bracket, lower screws    24.4-29.9 ft-lbs   33.1-40.5 N·m 8.9 IGNITION COIL, Install
Ignition coil bracket, upper screws    70.8-88.5 in-lbs     8-10 N·m     8.9 IGNITION COIL, Install
IMU screws                              35-62 in-lbs        4-7 N·m      8.38 INERTIAL MEASUREMENT UNIT (IMU), In-
                                                                         stall
IMU screws                              35-62 in-lbs        4-7 N·m      8.42 UNDER SEAT CADDY, Install
Jiffy stand sensor screw                19-25 in-lbs       2.2-2.8 N·m   8.39 JIFFY STAND SENSOR (JSS), Install
Knock sensor screw                      97-115 in-lbs      11-13 N·m     8.33 KNOCK SENSOR (KS), Install
LHCM clamp screw                         56-68 in-lbs      6.3-7.7 N·m   8.10 LEFT HANO CONTROL MODULE (LHCM),
                                                                         Install
LHCM rear cover screw                     6-8 in-lbs      0.65-0.9 N·m   8.10 LEFT HAND CONTROL MODULE (LHCM),
                                                                         Install
License plate lamp screw               26.6-44.3 in-lbs      3-5 N·m     8.23 LICENSE PLATE LAMP, Install

Outer fairing panel screw              70.8-88.5 in-lbs     8-10 N·m      8.18 FRONT TURN SIGNAL LAMPS, Install

94000784                                                                                                           8-1
FASTENER                                       TORQUE VALUE                                    NOTES
P-clamp screw                           2.7-4.4 in-lbs     0.3-0.5 N·m     8.19 REAR TURN SIGNAL LAMPS, Install
P-clamp screw                           2.7-4.4 in-lbs     0.3-0.5 N·m     8.23 LICENSE PLATE LAMP, Install
Rear cylinder head electrical caddy      35-62 in-lbs        4-7 N·m       8.45 ENGINE WIRE HARNESS, Install
screw
Rear fuel tank mounting bracket screw    71-89 in-lbs        8-10 N·m      8.45 ENGINE WIRE HARNESS, Install
Rear stoplamp switch                      12-15 ft-lbs     16.3-20.3 N·m 8.22 REAR STOPLAMP SWITCH, Install
RHCM clamp screw                         56-68 in-lbs       6.3-7.7 N·m    8.12 RIGHT HAND CONTROL MODULE (RHCM),
                                                                           Install
RHCM rear cover screw                      6-8 in-lbs      0.65-0.9 N·m    8.12 RIGHT HAND CONTROL MODULE (RHCM),
                                                                           Install
Rotor to crankshaft bolt                 214-229 ft-lbs    290-310 N·m     8.6 ALTERNATOR, Install
Screw                                    10-110 in-lbs      0.8-12 N·m     8.35 FRONT WHEEL SPEED SENSOR (WSS),
                                                                           Install
Starter screw to case                    80-97 in-lbs        9-11 N·m      8.4 STARTER, Install
Starter solenoid nut                    53.1-88.5 in-lbs     6-10 N·m      8.5 STARTER SOLENOID, Install
Starter solenoid nut                    53.1-88.5 in-lbs     6-10 N·m      8.5 STARTER SOLENOID, Install
Starter terminal nut                     35-53 in-lbs        4-6 N·m       8.4 STARTER, Install
Stoplamp switch screw, front               4-6 in-lbs       0.5-0.7 N·m    8.21 FRONT STOPLAMP SWITCH, Install
Switch, Oil Pressure                      13-17 ft-lbs      17-23 N·m      8.14 OIL PRESSURE SWITCH, Install
Tail lamp screw                         62.0-79.7 in-lbs     7-9 N·m       8.20 TAIL LAMP, Install
TGS mounting screw                         3-4 in-lbs      0.36-0.44 N·m 8.37 TWIST GRIP SENSOR (TGS), Install
Turn signal assembly screw              70.8-88.5 in-lbs     8-10 N·m      8.18 FRONT TURN SIGNAL LAMPS, Install
Turn signal lamp screw                  53.1-79.7 in-lbs     6-9 N·m       8.19 REAR TURN SIGNAL LAMPS, Install
Under seat caddy screws                  35-62 in-lbs        4-7 N·m       8.42 UNDER SEAT CADDY, Install
Voltage regulator bracket                35-62 in-lbs        4-7 N·m       8.7 VOLTAGE REGULATOR, Install
Voltage regulator screw                  91-101 in-lbs     10.3-11.4 N·m   8.7 VOLTAGE REGULATOR, Install
WSS wire, rear fork, clamp screw        62.0-79.7 in-lbs     7-9 N·m       8.36 REAR WHEEL SPEED SENSOR (WSS), In-
                                                                           stall

8-2                                                                                                            94000784