5.8 Drum And Forks

DRUM AND FORKS                                                                                                                           5.8
PREPARE                                                                        f.      Align with the drum shifter cam assembly.

                                                                               g.      Install "L" side (1sU4th) gear shift fork (2) on the top
1.   Use low-pressure compressed air to clean exterior surfaces
                                                                                       "L" facing up.
     of engine and vehicle.
                                                                               h.      Install shift fork shaft (1).
2.   Remove main fuse.           See       POWER    DISCONNECT
     (Page 8-4).                                                             1600224

3.   Remove engine. See REPLACE ENGINE (Page 4-60).

4.   Separate crankcase           halves.    See     CRANKCASE
     (Page 4-66).

REMOVE

1.   See Figure 5-33. Remove shift forks.

     a.    Remove shift fork shaft (5) and 5th/6th gear shift fork
           (4).

     b.    Remove shift fork shaft (1) and 1sU4th gear shift fork
           (2).

     c.    Remove 2nd/3rd gear shift fork (3).

     d.    Remove drum shifter cam assembly (6).

INSTALL                                                                        1.      Shift fork shaft
                                                                               2.      1st/4th gear shift fork
1.   See Figure 5-33. Install shift forks.                                     3.      2nd/3rd gear shift fork
                                                                               4.      5th/6th gear shift fork
                                                                               5.      Shift fork shaft
     a.    Install drum shifter cam assembly (6).
                                                                               6.      Drum shifter cam assembly
     b.    Install center (5th/6th) shift fork (4), identified by the                           Figure 5-33. Shift Forks
           letter "C" facing up.                                        COMPLETE
     c.    Rotate the drum shifter cam assembly to align the
           finger on the shift fork.                                    1.     Assemble crankcase              halves.    See   CRANKCASE
                                                                               (Page 4-66).
     d.    Install shift fork shaft (5).
                                                                        2.     Install engine. See REPLACE ENGINE (Page 4-60).
     e.    Install "R" side (2nd/3rd) gear shift fork (3) on the
           bottom "R" facing down.                                      3.     Install main        fuse.    See        POWER    DISCONNECT
                                                                               (Page 8-4).

94000784                                                                                                                                  5-19