5.6 Shifter Shaft
Fragment manuala — str. 296–299
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SHIFTER SHAFT 5.6
PREPARE INSTALL
1. Remove main fuse. See POWER DISCONNECT FASTENER TORQUE VALUE
(Page 8-4). Detent arm screw 89-106 in-lbs 10-12 N·m
Detent collar screw 73-95 in-lbs 8.2-10.7 N·m
2. Remove primary cover. See PRIMARY COVER Pinch screw 14.4-15.9 ft-lbs 19.5-21.5 N·m
(Page 4-49).
Shift return pin 106-133in-lbs 12-15 N·m
Shifter link screw 93-106 in-lbs 10.5-12 N·m
3. Remove clutch. See CLUTCH (Page 5-12).
Shifter link to foot shifter 89-110 in-lbs 10.1-12.4 N·m
REMOVE Shifter screw 18-22 ft-lbs 24.5-30 N·m
CONSUMABLE PART NUMBER
Shifter Linkage LOCTITE 243 99642-97
MEDIUM
1. Remove shifter linkage.
STRENGTH
THREADLOCKER
a. See Figure 5-7. Remove shifter screw (3), washer AND SEALANT
(4) and nut (2). (BLUE)
b. Remove shifter link screw (3). 1. See Figure 5-13. Install new shifter shaft bushing (2) if
removed.
c. Remove shifter (1) and link.
2. Install shift return pin (1) if removed. Tighten.
2. See Figure 5-8. Remove screw (1), shifter link (2) and foot
shifter (3). Torque: 106-133 in-lbs (12-15 N·m) Shift return pin
Detent Assembly
Shifter Shaft Assembly
1. See Figure 5-11. Install detent arm.
1. Remove shift shaft lever.
a. Assemble detent arm (3), spring (4), washer (5) and
a. See Figure 5-9. Remove pinch screw (2).
screw (1).
b. Remove shifter shaft lever (1).
b. Apply threadlocker to screw (1).
2. Remove shift shaft assembly. LOCTITE 243 MEDIUM STRENGTH
THREADLOCKER AND SEALANT (BLUE)
a. Remove lock ring (4). (99642-97)
b. Remove shifter shaft seal washer (3). c. Install detent arm assembly.
c. See Figure 5-10. Remove shift shaft assembly (1). d. Tighten screw.
Torque: 89-106 in-lbs (10-12 N·m) Detent arm
Detent Assembly screw
1. See Figure 5-11. Remove detent arm. 2. See Figure 5-12. Install detent collar.
a. Remove screw (1) and washer (5). a. Apply threadlocker to screw (4).
b. Remove detent arm (3). LOCTITE 243 MEDIUM STRENGTH
THREADLOCKER AND SEALANT (BLUE)
2. See Figure 5-12. Remove detent collar. (99642-97)
a. Remove screw (4). b. Align alignment pin (2) with alignment hole (3).
c. Pry detent arm back and install detent collar (1).
b. Remove detent collar (1).
d. Install screw (4).
3. See Figure 5-13. Remove shifter shaft bushing (2) if
damaged. e. Turn input and output shaft back and forth allowing
transmission to shift gears. Rotate detent collar
4. Remove shift return pin (1) if replacing. clockwise until it stops.
5-8 94000784
f. Tighten detent collar screw. 1596222
Torque: 73-95 in-lbs (8.2-10.7 N·m) Detent collar
screw
Shifter Shaft Assembly
NOTE
The shifter link should not require adjustment under normal
circumstances.
Apply one wrap of tape to shifter shaft to protect shifter shaft
seal when reassembling.
1. See Figure 5-10. Install shifter shaft assembly.
a. Install shifter shaft assembly (1).
b. See Figure 5-9. Install new shifter shaft seal washer
(3) and new lockring (4).
/ V I
2. Install shift shaft lever. 1. Shifter
2. Nut
a. Install shift shaft lever (1). 3. Shifter screw
4. Washer
b. Install pinch screw (2). Tighten. 5. Shifter link screw
Figure 5-7. Shifter Linkage
Torque: 14.4-15.9 ft-lbs (19.5-21.5 N·m) Pinch
screw 1630501
Shifter Linkage
1. See Figure 5-8. Install screw (1 ), Shifter link (2) and foot
shifter (3). Tighten.
Torque: 89-110 in-lbs (10.1-12.4 N·m) Shifter/ink to foot
shifter
2. Install shifter linkage
a. See Figure 5-7. Install shifter (1) and link.
1. Screw
b. Install shifter screw (3), washer (4) and nut (2).
2. Shifter link
Tighten.
3. Foot shifter
Torque: 18-22 ft-lbs (24.5-30 N·m) Shifter screw
Figure 5-8. Foot Shifter
c. Install shifter link screw (5). Tighten.
Torque: 93-106 in-lbs (10.5-12 N·m) Shifter link
screw
1. Shifter shaft lever
2. Pinch screw
3. Shifter shaft seal washer
4. Lockring
Figure 5-9. Shifter Shaft Lever
94000784 5-9
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1. Detent collar
2. Alignment pin
1. Shifter shaft assembly 3. Alignment hole
2. Shift return pin 4. Screw
Figure 5-10. Shifter Shaft Assembly • ure 5-12. Detent Collar
1. Screw
2. Detent collar
3. Detent arm
4. Spring
5. Washer, beveled 1. Shift return pin
2. Shifter shaft bushing
Figure 5-11. Detent Arm Assembly
Figure 5-13. Shift Return Pin
DISASSEMBLE
Disassemble
1. Disassemble shifter shaft.
a. See Figure 5-14. Remove circlip (7). Discard.
b. Remove washer (1).
C. Remove centering spring (2).
d. Remove washer (6).
e. Remove O-ring (4). Discard.
5-10 94000784
ASSEMBLE
Assemble
1. Assemble shifter shaft.
a. See Figure 5-14. Lubricate and install new O-ring
(4).
b. Install washer (6).
c. Install centering spring (2) as shown.
d. Install washer (1).
1. Washer
e. Install new circlip (7). 2. Centering spring
3. Pawl
4. O-ring
5. Shifter shaft
6. Washer
7. Circlip
Figure 5-14. Shifter Shaft Assembly
COMPLETE
1. Install clutch. See CLUTCH (Page 5-12).
2. Install primary cover. See PRIMARY COVER (Page 4-49).
3. Install main fuse. See POWER DISCONNECT
(Page 8-4).