🏍️ PAN AMERICA SERWIS

4.24 Oil Pump Drive

Fragment manuala — str. 261–262

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OIL PUMP DRIVE                                                                                                            4.24
PREPARE                                                         3.   Install chain (8) and align marked chain link (1) with
                                                                     crankshaft key (2).
1.   Remove main fuse. See POWER              DISCONNECT
     (Page 8-4).                                                4.   Install chain (8) on oil pump sprocket (7).

2.   Install crankshaft lockout tool. See CRANKSHAFT            5.   See Figure 4-65. Install upper chain guide (3) and screw
     LOCKOUT (Page 4-18).                                            (2). Tighten.
                                                                     Torque: 58-75 in-lbs (6.5-8.5 N·m) Upper chain guide,
3.   Remove coolant manifold. See COOLANT MANIFOLD                   oil pump, screw
     (Page 4-51).
                                                                6.   Install balancer sprocket (7) and screw (6). Do not tighten
                                                                     screw.
4.   Remove alternator. See ALTERNATOR (Page 8-8).

                                                                7.   See Figure 4-67. Rotate balancer sprocket (4) and align
REMOVE                                                               diamond hole (5) with marked chain link (6).

1.   See Figure 4-65. Remove screw (4).                         8.   See Figure 4-65. Install chain tensioner.

2.   Remove chain tensioner.                                         a.    Reset chain tensioner (8) to lowest setting or tension.

     a.   Remove screws (2).                                         b.    Install chain tensioner (8).

     b.   Remove chain tensioner (8).                                c.    Install screws (2). Tighten.
                                                                           Torque: 58-75 in-lbs (6.5-8.5 N·m) Chain tensioner,
3.   Remove balancer sprocket.                                             oil pump, screws

     a.   See Figure 4-66. Install balance sprocket locking     9.   Install balancer sprocket locking tool.
          tool.
                                                                     a.    See Figure 4-66. Install balancer sprocket locking
     b.   See Figure 4-65. Remove screw (6).                               tool.
                                                                           Special Tool: BALANCER SPROCKET LOCKING
     c.   Remove balance sprocket (7)
                                                                           TOOL (HD-52964)

4.   Remove oil pump sprocket (5).                                   b.    See Figure 4-65. Tighten screw (6).
                                                                           Torque: 310-327 in-lbs (35-37 N·m) Balancer
5.   Remove upper chain guide.                                             sprocket screw

                                                                10. T ighten screw (4).
     a.   Remove screw (2).
                                                                     Torque: 80-97 in-lbs (9-11 N·m) Oil pump sprocket screw
     b.   Remove upper chain guide (3).

INSTALL

 PART NUMBER                  TOOLNAME
HD-52964             BALANCER SPROCKET LOCKING
                     TOOL

        FASTENER                  TORQUE VALUE
Balancer sprocket screw      310-327 in-lbs 35-37 N·m
Chain tensioner, oil pump,    58-75 in-lbs 6.5-8.5 N·m
screws
Oil pump sprocket screw       80-97 in-lbs   9-11 N·m
Upper chain guide, oil pump, 58-75 in-lbs 6.5-8.5 N·m
screw

1.   See Figure 4-65. Install oil pump sprocket (5) and screw
     (4). Do not tighten screw.

2.   See Figure 4-67. Position chain (8) as shown with marked
     chain links (1, 6) facing up.

94000784                                                                                                                     4-57
       1.     Chain                                           1.   Marked chain link
       2.     Short screw (3)                                 2.   Crankshaft key
       3.     Upper chain guide                               3.   Crankshaft
       4.     Long flange screw                               4.   Balancer sprocket
       5.     Oil pump sprocket                               5.   Diamond hole
       6.     Flange screw                                    6.   Marked chain link
       7.     Balancer sprocket                               7.   Oil pump sprocket
       8.     Chain tensioner                                 8.   Chain
             Figure 4-65. Oil Pump and Balancer Drive                   Figure 4-67. Chain Alignment
  1581260                                                COMPLETE

                                                         1.   Install alternator. See ALTERNATOR (Page 8-8).

                                                         2.   Install coolant manifold. See COOLANT MANIFOLD
                                                              (Page 4-51).

                                                         3.   Remove crankshaft lockout tool. See CRANKSHAFT
                                                              LOCKOUT (Page 4-18).

                                                         4.   Install main   fuse.   See   POWER       DISCONNECT
                                                              (Page 8-4).

            Figure 4-66. Balance Sprocket Locking Tool