4.16 Secondary Balancer
Fragment manuala — str. 235–237
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SECONDARY BALANCER 4.16
PREPARE 4. Discard O-ring (1 ).
PART NUMBER TOOL NAME Balance Gear
HO-52956 CRANKSHAFT LOCKING TOOL
1. See Figure 4-34. Remove balancer (5).
1. Remove main fuse. See POWER DISCONNECT
(Page 8-4). INSTALL
2. Install crankshaft locking tool. See CRANKSHAFT PART NUMBER TOOL NAME
LOCKOUT (Page 4-18). H0-53023 CAM CHAIN RETRACTION PIN
Special Tool: CRANKSHAFT LOCKING TOOL (HD-52956)
FASTENER TORQUE VALUE
a. Move radiator assembly to allow access to crankshaft Chain tensioner housing 12-13 ft-lbs 16-18 N·m
lockout plug. screw, long
Chain tensioner housing 27-35 in-lbs 3-4 N·m
3. Remove exhaust header pipe. See EXHAUST SYSTEM screw, short
(Page 6-37).
CONSUMABLE PART NUMBER
4. Remove primary cover and clutch baffle. See PRIMARY SCREAMIN' 11300002
COVER (Page 4-49). EAGLE
ASSEMBLY LUBE
5. Remove seat. See SEAT (Page 3-113).
Balance Gear
6. Remove fuel tank. See FUEL TANK (Page 6-13).
1. Lube balancer bearing and mounting shaft in cylinder head
7. Remove airbox assembly. See AIR BOX (Page 6-3). with assembly lube.
Consumable: SCREAMIN' EAGLE ASSEMBLY LUBE
8. Remove camshaft cover. See CAMSHAFT COVERS (11300002)
(Page 4-21 ).
2. See Figure 4-34. Install balancer (5).
9. Remove phaser solenoid with plate assembly. See
PHASER SOLENOIDS (Page 4-22). a. See Figure 4-31. If camshaft is installed, use the
alignment marks to position the balancer gear.
10. Remove cylinder head cover. See CYLINDER HEAD
COVERS (Page 4-19).
11. Remove front cylinder head camshaft sprockets and chain.
See CAMSHAFT SPROCKET AND TIMING CHAIN
(Page 4-24).
REMOVE
PART NUMBER TOOL NAME
HD-53023 CAM CHAIN RETRACTION PIN
Tensioner
1. See Figure 4-32 and Figure 4-33. Install cam chain
retraction pin.
Special Tool: CAM CHAIN RETRACTION PIN (HD-53023)
a. Compress piston on chain tensioner.
b. Insert cam chain retraction pin (1) into access hole
(2).
2. See Figure 4-34. Remove screws (3, 4).
3. Remove chain tensioner housing (2).
1. Chain tensioner housing
2. Access hole for special tool
3. Balancer
Figure 4-32. Special Tool Access Hole
1581264
1. Balancer
2. Alignment marks
3. Intake camshaft with gear
4. Key
Figure 4-31. Balance Gear Alignments Marks (Front Cylin
der Head Only)
Tensioner
1. See Figure 4-33. Install cam chain retraction pin. 1. Cam chain retraction pin
2. Hole
Special Tool: CAM CHAIN RETRACTION PIN (HD-53023)
Figure 4-33. Cam Chain Retraction Pin
a. Compress piston on chain tensioner.
b. Insert cam chain retraction pin (1) into access hole
(2).
2. See Figure 4-34. Install chain tensioner.
a. Lubricate new O-ring (1) with fresh engine oil.
b. Install O-ring (1) to chain tensioner housing (2).
c. Install chain tensioner housing (2).
d. Install long screws (3). Tighten.
Torque: 12-13 ft-lbs (16-18 N·m) Chain tensioner
housing screw, long
e. Install short screw (4). Tighten.
Torque: 27-35 in-lbs (3-4 N·m) Chain tensioner
housing screw, short
4-32 94000784
1. Install front cylinder head camshaft sprockets and chain.
See CAMSHAFT SPROCKET AND T IMING CHAIN
(Page 4-24).
2. Install cylinder head cover. See CYLINDER HEAD
COVERS (Page 4-19).
3. Install phaser solenoid with plate assembly. See PHASER
SOLENOIDS (Page 4-22).
4. Install camshaft cover. See CAMSHAFT COVERS
(Page 4-21 ).
5. Install airbox assembly. See AIR BOX (Page 6-3).
6. Install fuel tank. See FUEL TANK (Page 6-13).
7. Install seat. See SEAT (Page 3-113).
8. Install primary cover and clutch baffle. See PRIMARY
COVER (Page 4-49).
1. O-ring 9. Install exhaust header pipe. See EXHAUST SYSTEM
2. Chain tensioner housing (Page 6-37).
3. Screw, long (2)
4. Screw, short 10. Remove crankshaft locking tool. See CRANKSHAFT
5. Balancer LOCKOUT (Page 4-18).
Figure 4-34. Chain Tensioner Special Tool: CRANKSHAFT LOCKING TOOL (HD-52956)
COMPLETE
11. Install radiator assembly. See RADIATOR (Page 7-18).
PART NUMBER TOOL NAME
12. Install main fuse. See POWER DISCONNECT
HD-52956 CRANKSHAFT LOCKING TOOL
(Page 8-4).