4.12 Cylinder Head Covers

CYLINDER HEAD COVERS                                                                                                        4.12

PREPARE                                                                b.      Install new cover gasket (6) to cover (2).

                                                                       c.      Route camshaft phaser solenoid harness (3) through
1.   Remove main fuse. See POWER                DISCONNECT                     cylinder head (4).
     (Page 8-4).
                                                                       d.      Install cover (2) and screws (1). Tighten.
2.   Removing front cover:
                                                                               Torque: 63-77 in-lbs (7.1-8.7 N·m) Cylinder head
                                                                               cover screws
     a.    Remove seat. See SEAT (Page 3-113).
                                                                     1400541
     b.    Remove fuel tank. See FUEL TANK (Page 6-13).

     c.    Remove airbox
           (Page 6-3).
                                assembly.    See    AIR   BOX                       0-,
3.   Removing rear cover:

     a.    Remove seat. See SEAT (Page 3-113).

     b.    Remove fuel tank. See FUEL TANK (Page 6-13).

     c.    Remove cylinder head cover caddy. See CYLINDER
           HEAD COVER CADDY (Page 8-60).

4.   Remove camshaft timing sensors. See CAMSHAFT
     TIMING SENSORS (Page 8-48).

5.   Remove ignition coil. See IGNITION COIL (Page 8-16).

6.   Remove camshaft cover. See CAMSHAFT COVERS
     (Page 4-21 ).

7.   Remove camshaft phasers with plate as an assembly. See
     PHASER SOLENOIDS (Page 4-22).                                     1.      Screw (5)
                                                                       2.      Cover
                                                                       3.      Camshaft phaser solenoid harness
REMOVE                                                                 4.      Cylinder head
                                                                       5.      Ignition coil gasket
1.   See Figure 4-15. Remove screws (1).                               6.      Cover gasket
                                                                                  Figure 4-15. Cylinder Head Cover
2.   Remove cover (2).
                                                                COMPLETE
     a.    Route camshaft phaser solenoid harness (3) through
           cylinder head (4).                                   1.     Install camshaft phasers with plate as an assembly. See
                                                                       PHASER SOLENOIDS (Page 4-22).
3.   Remove and discard ignition coil gasket (5).
                                                                2.     Install camshaft cover. See CAMSHAFT COVERS
4.   Remove and discard cover gasket (6).                              (Page 4-21 ).

                                                                3.     Install ignition coil. See IGNITION COIL (Page 8-16).
INSTALL
                                                                4.     Install camshaft timing sensors. See CAMSHAFT TIMING
         FASTENER                       TORQUE VALUE
                                                                       SENSORS (Page 8-48).
Cylinder head cover screws          63-77 in-lbs 7.1-8.7 N·m
                                                                5.     Rear cover:
1.   See Figure 4-15. Install new ignition coil gasket (5) to
     cylinder head (4).
                                                                       a.      Install cylinder head cover caddy. See CYLINDER
                                                                               HEAD COVER CADDY (Page 8-60).
2.   Install cylinder head cover.
                                                                       b.      Install fuel tank. See FUEL TANK (Page 6-13).
     a.    Clean grove in cover (2) from all residual oil and
           debris.                                                     c.      Install seat. See SEAT (Page 3-113).

6.   Front cover:                                                 c.   Install seat. See SEAT (Page 3-113).

     a.   Install airbox assembly. See AIR BOX (Page 6-3).   7.   Install main   fuse.   See   POWER      DISCONNECT
                                                                  (Page 8-4).
     b.   Install fuel tank. See FUEL TANK (Page 6-13).