4.11 Crankshaft Lockout

CRANKSHAFT LOCKOUT                                                                                                     4.11

CRANKSHAFT LOCKOUT                                              4.   Install special tool (3) and hand tighten.
                                                                     Special Tool: CRANKSHAFT LOCKING TOOL (HD-52956)
 PART NUMBER                 TOOL NAME
HD-45314             CRANKSHAFT ROTATING WRENCH                 Unlock
HD-52956             CRANKSHAFT LOCKING TOOL                    1.   Remove special tool (3).
        FASTENER                   TORQUE VALUE
                                                                2.   Lubricate new O-ring (1) with fresh oil.
Crankcase locking tool access 97-115 in-lbs 11-13 N·m
                                           I
plug
                                                                3.   Install plug (2) with O-ring. Tighten.
Prepare                                                              Torque: 97-115 in-lbs (11-13 N·m) Crankcase locking
                                                                     tool access plug
1.   Remove main fuse.         See POWER DISCONNECT
     (Page 8-4).

2.   Remove lower      fairings.   See   FAIRING   LOWERS
     (Page 3-90).

3.   Remove radiator mounting screws and position radiator
     away from oil cooler. Support as needed. See RADIAT OR
     (Page 7-18).

4.   Remove outboard spark plugs. See INSPECT AND
     REPLACE SPARK PLUGS (Page 2-41 ).

Lock
1.                         NOTE
Valves should be closed.

     Use special tool to rotate crankshaft to top dead center        1.    0-ring
     (T DC) compression stroke on rear cylinder.                     2.    Plug
                                                                     3.    Crankshaft locking tool
     Special Tool: CRANKSHAFT ROTAT ING WRENCH
     (HD-45314)                                                             Figure 4-14. Crankshaft Locking Tool

2.   See Figure 4-14. Remove crankcase plug (2) to access       Complete
     crankshaft locking feature.
                                                                1.   Install outboard spark plugs. See INSPECT AND
                                                                     REPLACE SPARK PLUGS (Page 2-41 ).
     a.   Remove and discard O-ring (1).

                                                                2.   Install radiator assembly. See RADIATOR (Page 7-18).
3.                      NOTE
Intake and exhaust valves overlap.
                                                                3.   Install lower fairings. See FAIRING LOWERS (Page 3-90).
     Rotate crankshaft 360 from TDC compression stroke to
                           °

     T DC exhaust stroke on rear cylinder.                      4.   Install main     fuse.   See     POWER       DISCONNECT
                                                                     (Page 8-4).

4-18                                                                                                                 94000784