4.10 Oil Cooler

OIL COOLER                                                                                                             4.10

PREPARE                                                         2.   Install oil cooler (2).

1.   Remove main fuse.         See POWER DISCONNECT             3.   Install screws (1 ). Tighten.
     (Page 8-4).                                                     Torque: 80-97 in-lbs (9-11 N·m) Oil cooler screws

2.   Remove skid plate. See SKID PLATE (Page 3-92).             Hose
3.   If equipped: Remove lower fairings. See FAIRING            1.   See Figure 4-13. Place new clamps (4, 7) on hoses (5,
     LOWERS (Page 3-90).                                             6).

4.   Remove radiator mounting screws and position radiator      2.   Install hoses (5, 6).
     away from oil cooler. Support as needed. See RADIATOR
     (Page 7-18).                                               3.   Secure clamps on hose ink marks using special tool. See
                                                                     CRIMP CLAMPS (Page 4-16).
5.   Remove battery tray. See BATTERY TRAY (Page 8-63).

REMOVE

Hose
                            NOTE
Use drain pan for residual coolant.

1.   See Figure 4-13. Remove and discard clamps (4, 7).

2.   Remove hose (5, 6).

Oil Cooler
1.   See Figure 4-13. Remove screws (1).                             1.    Screw (3)
                                                                     2.    Oil cooler
2.   Remove oil cooler (2).                                          3.    0-ring (2)
                                                                     4.    Clamp (oil cooler) (2)
3.   Discard O-rings (3).                                            5.    Upper hose
                                                                     6.    Lower hose
INSTALL                                                              7.    Clamp (coolant manifold) (2)
                                                                              Figure 4-13. Oil Cooler and Hoses
         FASTENER                    TORQUE VALUE               COMPLETE
Oil cooler screws                80-97 in-lbs 9-11 N·m
                                                                1.   Install battery tray. See BATTERY TRAY (Page 8-63).
                            NOTE
Position clamps far enough from the end of the hose to ease     2.   Install radiator. See RADIATOR (Page 7-18).
the installation of the hose onto the nipple of the adjoining
piece.
                                                                3.   Install lower fairings. See FAIRING LOWERS (Page 3-90).
Make sure the battery ground cable is routed underneath the
upper oil hose.                                                 4.   Install skid plate. See SKID PLATE (Page 3-92).

                                                                5.   Install main       fuse.   See   POWER   DISCONNECT
Oil Cooler
                                                                     (Page 8-4).
1.   See Figure 4-13. Install new O-rings (3).

     a.    Lubricate O-rings with fresh engine oil.

94000784                                                                                                                 4-17