🏍️ PAN AMERICA SERWIS

3.47 Tail Section

Fragment manuala — str. 192–195

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TAIL SECTION                                                                                                             3.47
PREPARE                                                                  d.   Install lower screw (4). Tighten.
                                                                              Torque: 80-88 ft-lbs (108-119 N·m) Tail section
1.   Remove right side steering head cover. See SIDE                          lower screw
     COVERS (Page 3-52).
                                                                         e.   Tighten upper screws.

2.   Remove main fuse.           See      POWER DISCONNECT                    Torque: 80-88 ft-lbs (108-119 N·m) Tail section
     (Page 8-4).                                                              upper screws

3.   Remove seat. See SEAT (Page 3-113).

4.   Remove passenger handhold assembly. See Disassemble
     in this section.

5.   Detach under seat caddy. See UNDER SEAT CADDY
     (Page 8-61).

6.   Detach ABS module. See ABS MODULE (Page 3-46).
                                                                         1.   Tail section
     a.    Remove ABS module frame cover.                                2.   Upper screw (2)
                                                                         3.   D-Nut (2)
     b.    Detach ABS module.                                            4.   Lower Screw
                                                                                     Figure 3-144. Tail Section
7.   Detach rear brake master cy linder reservoir. See REAR
     BRAKE MAS TER CYLINDER (Page 3-34).

8.   Detach muffler from right side passenger footrest. See
     MUFFLERS (Page 6-35).

REMOVE
                         NOTE
Support ABS module to prevent brake line damage.

1.   See Figure 3- 144. Remove tail section.

     a.   Remove lower screw (4).

     b.    Remove upper screws (2).
                                                                         1.   Tail section
     c.   Remove tail section (1).                                       2.   D-Nut
                                                                         3.   D-Nut (rear view)
2.   Remove D-Nuts (3).                                                        Figure 3-145. Tail Section, Left Side

3.   See Figure 3-145. Remove D-Nut (3).
                                                                    DISASSEMBLE

INSTALL                                                             Passenger Handhold Assembly
                                                                    1.   See Figure 3-146. Remove passenger handhold assembly.
          FASTENER                         TORQUE VALUE
Tail section lower screw               80-88 ft-lbs I 108-119 N·m        a.   Remove screws (1).
Tail section upper screws              80-88 ft-lbs I 108-119 N·m
                                                                         b.   Remove screws (3).
1.   See Figure 3-145. Install D-Nut (3).
                                                                         c.   Disconnect tail lamp connector (6).
2.   See Figure 3-144. Install tail section.
                                                                         d.   Remove seat base assembly.
     a.    Install D-Nuts (3).
                                                                    2.   See Figure 3-147. Remove passenger handhold.
     b.    Install tail section (1).
                                                                         a.   Remove screws (5).
     c.    Install upper screws (2).

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     b.    Remove passenger handhold (1).                              b.    Install screws (3). Tighten.
                                                                             Torque: 62-75 in-lbs (7-8.5 N·m) Seat lock
3. Remove seat lock.                                                         assembly screws

     a.    Discard cable straps (4).                                   c.    Install tail lamp harness (6).

     b.   Remove tail lamp harness (6).                                d.    Install new cable straps (4).

     c.   Remove screws (3).                                      2.   Install passenger handhold.

     d.   Remove seat lock.                                            a.    Install passenger handhold (1).

Tail Lamp                                                              b.    Install screws (5). Tighten.
                                                                            Torque: 62-75 In-lbs (7-8.5 N·m) Passenger
1. Remove tail lamp. See TAIL LAMP (Page 8-34).                             handhold screws

                                                                  3.   See Figure 3-146. Install passenger handhold assembly.
Rear License Plate Bracket
1. Remove rear license plate bracket. See REAR LICENSE                 a.   Install lock cylinder (4).
   PLAT E BRACKET (Page 3-103).
                                                                       b.   Install screws (3). Tighten.
Rear Side Covers                                                            Torque: 12-15 in-lbs (1.3-1.7 N·m) Seat lock
                                                                            cylinder screws
1.   See Figure 3-148. Remove side covers.
                                                                  4.   If tail section is installed: Install under seat caddy. See
     a.   Remove fastener locks (3).                                   UNDER SEAT CADDY (Page 8-61).

     b.   Remove fastener bodies (2).                                  a.   Connect tail lamp connector (6).

     c.   Remove side cover (1).                                       b.   Install passenger handhold (2).

ASSEMBLE                                                               c.   Install screws (1). Tighten.
                                                                            Torque: 17-20 ft-lbs (22.5-27.7 N·m) Seat,
          FASTENER                       TORQUE VALUE                       passenger handhold base assembly mounting
Passenger handhold screws            62-75 in-lbs 7-8.5 N·m                 screws
Seat lock assembly screws            62-75 in-lbs   7-8.5 N·m
Seat lock cylinder screws            12-15 in-lbs 1.3-1.7 N·m
Seat, passenger handhold             17-20 ft-lbs 22.5-27.7 N·m
base assembly mounting
screws

Rear Side Covers
1.   See Figure 3-148. Install side cover.

     a.    Install side cover (1).

     b.   Install fastener bodies (2).

     c.   Install fastener locks (3).

Rear License Plate Bracket
1.   See REAR LICENSE PLATE BRACKET (Page 3-103).

Tail Lamp
1.   See TAIL LAMP (Page 8-34).

Passenger Handhold Assembly
1.   See Figure 3-147. Install seat lock.

     a.   Install seat lock.

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                                                                                                            "

                                                         1.     Passenger handhold
                                                         2.     Seat base
                                                         3.     Screw (2)
   1.     Screw (4)                                      4.     Cable strap (4)
   2.     Passenger handhold                             5.     Screw (5)
   3.     Screw (2)                                      6.     Tail lamp harness
   4.     Lock cylinder                                  7.     Seat lock
   5.     Seat lock cable                                     Figure 3-147. Passenger Handhold Assembly
   6.     Tail lamp connector
        Figure 3-146. Passenger Handhold Assembly

                                                         1.     Side cover
                                                         2.     Fastener body
                                                         3.     Fastener lock
                                                         Figure 3-148. Rear Side Cover (right side shown)
                                                    COMPLETE

                                                    1.   Attach muffler. See MUFFLERS (Page 6-35).

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2.   Attach rear brake master cylinder reservoir. See REAR   5.   Attach passenger handhold assembly. See Assemble in
     BRAKE MASTER CYLINDER (Page 3-34).                           this section.

3.   Attach ABS module See ABS MODULE (Page 3-46).           6.   Install seat. See SEAT (Page 3-113).

     a.   Attach ABS module.                                 7.   Install main   fuse.   See   POWER      DISCONNECT
                                                                  (Page 8-4).
     b.   Attach ABS module frame cover.
                                                             8.   Install right side steering head cover. See SIDE COVERS
4.   Attach under seat caddy. See UNDER SEAT CADDY                (Page 3-52).
     (Page 8-61 ).

94000784                                                                                                           3-117