🏍️ PAN AMERICA SERWIS

3.32 Fairing Lowers

Fragment manuala — str. 168–169

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FAIRING LOWERS                                                                                                                    3.32

PREPARE

                                 NOTE
 This procedure describes removal, disassembly, assembly and
installation of the right fairing lower. Left fairing lower procedure
is similar.

1.   Position motorcycle upright. See Secure the Motorcycle
     for Service (Page 2-2).

2.   Remove main fuse. See              POWER DISCONNECT
     (Page 8-4).

3.   Remove right engine guard. See ENGINE GUARDS
     (Page 3-94).                                                            1.   Screw, long
                                                                             2.   Screw, short (3)
                                                                             3.   Right fairing lower assembly
REMOVE
                                                                                      Figure 3-111. Right Fairing Lower
1.   See Figure 3-110. Disconnect right turn signal harness             DISASSEMBLE
     connector.
                                                                                                     NOTE
2.   See Figure 3-111. Remove long screw (1), short screws              See Figure 3-112. Make note of turn signal harness (6) routing.
     (2) and right fairing lower assembly (3).
                                                                        1.   Remove screws (4) and water cooler outlet (3).
INSTALL
                                                                        2.   Remove screws (1).
          FASTENER                TORQUE VALUE
Fairing lower mounting screw, 71-89 in-lbs 8-10 N·m                     3.   See Figure 3-113. Holding oil cooler outer shroud (1)
long                                                                         stationary, gently rotate oil cooler inner shroud (4) to
Fairing lower mounting screw, 71-89 in-lbs 8-10 N·m                          separate tab (3) from slot (2).
short
                                                                        4.   See Figure 3-114. Remove turn signal harness (5) from
1.   See Figure 3-111. Install right fairing lower assembly (3).             harness tab (6).
     Secure with long screw (1) and short screws (2). Tighten.
     Torque: 71-89 in-lbs (8-10 N·m) Fairing lower mounting             5.   Remove screw (3) and turn signal assembly (2).
     screw, long
     Torque: 71-89 in-lbs (8-10 N·m) Fairing lower mounting             ASSEMBLE
     screw, short

2.   See Figure 3-110. Install right turn signal harness                          FASTENER               TORQUE VALUE
     connector.                                                         Fairing lower assembly screw 17-20 in-lbs 1.9-2.3 N·m

,,,,
                                                                        Turn signal mounting screw   71-89 in-lbs  8-10 N·m
                                                                        Water cooler outlet mounting 17-20 in-lbs 1.9-2.3 N·m
                                                                        screw

                                                                        1.   See Figure 3-114. Insert turn signal harness (5) through
                                                                             harness pass-through (4).

                                                                        2.   Install turn signal assembly (2). Secure with screw (3).
                                                                             Tighten.
                                                                             Torque: 71-89 in-lbs (8-10 N·m) Turn signal mounting
                                                                             screw

                                                                        3.   Press turn signal harness into harness tab (6).

                                                                        4.   See Figure 3-113. Carefully insert tab (3) into slot (2).

         Figure 3-110. Right Turn Signal Connector
                                                                        5.   Holding oil cooler outer shroud (1) stationary, gently rotate
                                                                             oil cooler inner shroud (4) until tab is properly engaged in
                                                                             slot and oil cooler inner and outer shrouds mate correctly.

3-90                                                                                                                           94000784
6.     See Figure 3-112. Secure oil cooler outer (2) and inner (5)
       shrouds together with screws (1 ). Tighten.
       Torque: 17-20 in-lbs (1.9-2.3 N·m) Fairing lower assembly
       screw

7.     Install water cooler outlet (3) onto fairing lower assembly.
       Secure with screws (4). Tighten.
       Torque: 17-20 in-lbs (1.9-2.3 N·m) Water cooler outlet
       mounting screw

     1590791

                                                                           1.   Outer shroud, oil cooler
                                                                           2.   Slot
                                                                           3.   Tab
                                                                           4.   Inner shroud, oil cooler
                                                                           Figure 3-113. Separating Fairing Lower Assembly

                                                                           1.   Inner shroud, oil cooler
                                                                           2.   Turn signal assembly (not visible in this view)
                                                                           3.   Screw
                                                                           4.   Harness pass-through
                                                                           5.   Turn signal harness
                                                                           6.   Harness tab
                                                                                  Figure 3-114. Turn Signal Removal
       1.      Screw (2)
       2.      Outer shroud, oil cooler                               COMPLETE
       3.      Outlet, water cooler
       4.      Screw (4)                                              1.   Install right engine guard. See ENGINE GUARDS
       5.      Inner shroud, oil cooler                                    (Page 3-94).
       6.      Turn signal harness
               Figure 3-112. Fairing Lower Assembly                   2.   Install main   fuse.   See   POWER     DISCONNECT
                                                                           (Page 8-4).

94000784                                                                                                                    3-91