3.28 Rear Shock Absorber
Fragment manuala — str. 156–159
📋 Tekst do skopiowania (OCR/wyszukiwanie)
REAR SHOCK ABSORBER 3.28
PREPARE
1. Secure motorcycle for service. See Secure the Motorcycle
for Service (Page 2-2).
2. Remove seat. See SEAT (Page 3-113).
3. Remove the main fuse. See POWER DISCONNECT
(Page 8-4).
4. Remove rear fork. See REAR FORK (Page 3-74).
Figure 3-89. Mid-frame Cable Strap (if equipped)
REMOVE
Rear Shock Absorber
1. See Figure 3-88. If equipped, disconnect connector.
a. Discard cable straps (1).
b. Disconnect connector (2).
2. See Figure 3-89. If equipped, discard cable strap.
3. See Figure 3-90. Remove shock assembly.
a. Remove screw (1 ).
b. Remove upper shock screw (2). :..a._'-J•
./,,.. -·1..
C. Loosen mount block nut (7). ·��-- ,;,--L-
1. Screw
d. Remove nut (6) and bolt (5). 2. Screw
3. Rear shock
e. Lower links (7).
4. Rear suspension link
5. Bolt
f. Remove shock assembly (3).
6. Nut
7. Nut
4. See Figure 3-91. Remove shock.
8. Links (2)
Figure 3-90. Rear Shock Assembly
a. Remove nut (4).
1569844
b. Remove bolt (3).
c. Remove shock (1) from rear suspension link (2).
1. Cable straps (2) 1. Rear shock
2. Connector 2. Rear suspension link
3. Bolt
Figure 3-88. Adjustable Ride Height Connector (if equipped)
4. Nut
Figure 3-91. Rear Shock
Swing Arm Mount Block Assembly Rear Shock Absorber
1. See Figure 3-92. Remove links. 1. See Figure 3-91. Install rear suspension link.
a. Remove nuts (1). a. Position rear suspension link (2).
b. Remove bolts (4) and links (2). b. Install bolt (3) and nut (4). Tighten.
Torque: 66-74 ft-lbs (90-100 N·m) Shock absorber
2. Remove bolts (5) and swing arm mount block assembly lower bolt
(6).
2. See Figure 3-90. Install rear shock assembly.
a. Position rear shock assembly (3).
b. Install upper shock screw (2). Tighten.
Torque: 66-74 ft-lbs (90-100 N·m) Shock absorber
upper screw
c. Install upper frame screw (1). Tighten.
Torque: 125--139 ft-lbs (169-188 N·m) Upper frame
screw
d. Position links (8), install bolt (5) and nut (6). Tighten.
Torque: 66-74 ft-lbs (90-100 N·m) Shock absorber
1. Nuts (2)
link bolt
2. Links (2)
3. Shock absorber e. Tighten link to swing arm assembly mount block nut.
4. Bolts (2) Tighten.
5. Bolts (4) Torque: 66-74 ft-lbs (90-100 N·m) Swing arm
6. Swing arm mount block assembly assembly mount block nut
Figure 3-92. Swing Arm Mount Block Assembly
3. See Figure 3-88 and Figure 3-89. Connect electrical
CLEAN AND INSPECT connector (if equipped).
1. Inspect shock absorber for signs of leakage. Replace if
a. Route the electrical connector to under the seat.
leak is found.
2. Inspect rear suspension link and swing arm mount block b. Install new cable straps.
bearings and bushings for cracks and wear. Replace as
necessary. c. Connect electrical connector.
INSTALL DISASSEMBLE
FASTENER TORQUE VALUE
Standard Rear Shock Knob
Shock absorber link bolt 66-74 ft-lbs 90-100 N·m
Shock absorber lower bolt 66-74 ft-lbs 90-100 N·m 1. See Figure 3-93. Remove screw (5) and washer (4).
Shock absorber upper screw 66-74 ft-lbs 90-100 N·m
Swing arm assembly mount 18-21 ft-lbs 25--28 N·m 2. Remove knob (3).
block nut
Upper frame screw 125--139 ft-lbs 169-188 N·m 3. Remove nut (2).
Swing Arm Mount Block Assembly
1. See Figure 3-92. Position swing arm mount block assembly
(6) and install screws (5). Tighten.
Torque: 18-21 ft-lbs (25-28 N·m) Swing arm assembly
mount block nut
2. Install links.
a. Install links (2) and bolts (4).
b. Install nuts (1). Tighten.
Torque: 66-74 ft-lbs (90-100 N·m) Shock absorber
link bolt
Swing Arm Assembly Mount Block
1. See Figure 3-95. Push to remove bushing (2).
2. Remove seals (1 ).
3. Using suitable tool press bearings out (5).
1. Shaft 1. Bearing linkage seal
2. Nut 2. Bushing
3. Knob 3. Swing arm mount block
4. Washer 4. Exhaust mount grommet
5. Screw 5. Roll element swing arm rocker bearing
6. Standard rear shock 6. Isolator
Figure 3-93. Standard Rear Shock Figure 3-95. Swing Arm Assembly Mount Block
ASSEMBLE
Rear Suspension Link
NOTE FASTENER TORQUE VALUE
All three bushings, bearings and seals are serviced in similar Shock absorber, knob screw 27-44 in-lbs 3-5 N·m
manner.
CONSUMABLE PART NUMBER
1. See Figure 3-94. Push to remove bushing (2, 7, 8). LOCTITE 243 99642-97
MEDIUM
2. Remove seals (1, 6). STRENGTH
THREADLOCKER
AND SEALANT
3. Using suitable tool press bearings out (3, 5).
(BLUE)
SPECIAL 99857-97A
PURPOSE
GREASE
Standard Rear Shock Knob
1. See See Figure 3-93.. Install nut (2) on shaft (1).
2. Install knob (3).
3. Install washer (4).
4. Apply threadlocker to screw (5), install screw. Tighten.
Torque: 27-44 in-lbs (3-5 N·m} Shock absorber, knob
1. Bearing dust seal screw
2. Bushing Consumable: LOCTITE 243 MEDIUM STRENGTH
3. Roll element bearing THREADLOCKER AND SEALANT (BLUE) (99642-97)
4. Rear suspension link
5. Roll element swing arm rocker bearing Rear Suspension Link
6. Bearing linkage seal
7. Bushing 1. Apply lubricant to the inner bores of suspension link prior
8. Bushing to installing bearings.
Figure 3-94. Rear Suspension Link Consumable: SPECIAL PURPOSE GREASE (99857-97A)
2. See Figure 3-94. Using suitable tool, press bearings in (3,
5) until each bearing is centered in link.
3. Using suitable tool, install seals (1, 6). RA1250
Adjust preload, rebound and compression settings to
4. Install bushings (2, 7, 8).
customer's previous settings.
Swing Arm Assembly Mount Block RA1250S and RA1250S with ARH
1. Apply lubricant to the inner bores of suspension link prior The BCM will need to be recalibrated with DIGITAL
to installing bearings. TECHNICIAN II (PART NU MBER: HD-48650) to learn the new
Consumable: SPECIAL PURPOSE GREASE (99857-97A) stroke/preload sensor values.
2. See Figure 3-95. Using suitable tool, press bearings in (2).
COMPLETE
a. Press bearing 5.5mm below outer surface to allow 1. Install rear fork. See REAR FORK (Page 3-74).
installation of seal.
2. Install main fuse. See POWER DISCONNECT
3. Using suitable tool, install seals (1 ). (Page 8-4).
4. Install bushings (5). 3. Install seat. See SEAT (Page 3-113).
ADJUST PRELOAD 4. Lower rear wheel.
PART NUMBER TOOL NAME
HD-48650 DIGITAL TECHNICIAN II
94000784 3-81