3.17 Rear Brake Caliper

REAR BRAKE CALIPER                                                                                                      3.17

PREPARE

1.   If replacing caliper: Drain brake fluid. See BLEED
     BRAKES (Page 3-49).

REMOVE

                           NOTE
See Figure 3-40. Record position of brake line before removing.

1.   See Figure 3-39. If replacing caliper: Detach brake line.

     a.   Remove banjo bolt (3).

     b.   Discard gasket washers (2).

2.   Remove rear brake caliper.
                                                                     1.       Brake caliper
                                                                     2.       Gasket washer (2)
     a.   Remove mounting screws (5).
                                                                     3.       Banjo bolt
     b.   Remove caliper (1).                                        4.       Brake line
                                                                     5.       Mounting screw (2)
INSTALL                                                              6.       Caliper bracket
                                                                             Figure 3-39. Rear Brake Caliper Mounting
        FASTENER                        TORQUE VALUE
                                                                   1579437
Brake caliper, rear, banjo bolt    17-19 ft-lbs 23-26 N·m
Brake caliper, rear, mounting      15-18 ft-lbs 20-24 N·m
screw

1.   See Figure 3-39. Install brake caliper.

     a.    Install brake caliper (1) on caliper bracket (6).

     b.    Install mounting screws (5). Tighten.
          Torque: 1 �18 ft-lbs (20-24 N·m) Brake caliper, rear.

                                                                             H
          mounting screw

2.   If replacing caliper: Attach brake line.

     a.   Attach brake line (4) with banjo bolt (3) and new
          gasket washers (2).
                                                                              I�
     b.   See Figure 3-40. Position brake line as shown.
                                                                                     ,LJl
     c.    Tighten banjo bolt.
           Torque: 17-19 ft-lbs (23-26 N·m) Brake caliper, rear.
           banjo bolt

                                                                     1.       14.3° ± 5o
                                                                          Figure 3-40. Rear Caliper Brake Line Location

3-38                                                                                                               94000784
COMPLETE   1.   If replacing caliper: Fill and bleed rear brake system. See
                BLEED BRAKES (Page 3-49).