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3.11 Tires

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TIRES                                                                                                                             3.11
GENERAL                                                                                           NOTE
                                                                       ABS models must use properly inflated tires and wheels that
                           A WARNING                                   are the same as the original equipment. The ABS monitors
                                                                       rotational speed of the wheels through individual wheel speed
Be sure tires are properly inflated, balanced, undamaged,              sensors to determine the application of ABS.
and have adequate tread. Inspect your tires regularly and
see a Harley-Davidson dealer for replacements. Riding                  Different diameter wheels or tires can:
with excessively worn, unbalanced, improperly inflated,
                                                                       • Alter the rotational speed which can upset the calibration of
overloaded or damaged tires can lead to tire failure and
                                                                            the ABS.
adversely affect stability and handling, which could result
in death or serious injury. (00014b)                                   • Adversely affect its ability to detect and prevent lockups.

                                                                       Operating with over- or under-inflated tires can reduce ABS
Always maintain proper tire pressure. See INSPECT TIRES                performance.
AND WHEELS (Page 2-9). Do not load tires beyond GAWR.
Refer to tables in SPECIFICATIONS (Page 3-5).                          PREPARE
Underinflated, over-inflated or overloaded tires can fail.

                        NOTE                                           1.    Remove wheel. See FRONT WHEEL (Page 3-8) or REAR
• Check runout on wheel before installing a new tire. See                    WHEEL (Page 3-11).
  CHECKING AND TRUING WHEELS (Page 3-16).                              2.    Check wheels for lateral and radial runout. See Checking
                                                                             Wheel Runout (Page 3-16).
•   Store new tires on a horizontal tire rack. Storing in a vertical
    stack compresses the tires and closes the beads.                   REMOVE
•   Inspect tires for punctures, cuts, breaks and wear at least
    weekly.                                                                                         NOTE
                                                                       •    Wheels equipped with tire pressure sensors require special
•   See Figure 3-20. The tread wear indicators appear when
                                                                            tire mounting and dismounting procedures. Failure to follow
    ¼ in (0.8 mm) or less tread remains. Always replace tires
                                                                            these procedures results in damaged sensors.
    before tread is worn to the indicators.
                                                                       •    Never allow tire machine spoon, tire iron or tire bead to
Replace tire if:                                                            contact sensor. Sensor damage will occur.

• Tread is worn to the tire wear indicators.                                                      NOTE
                                                                       Take care when replacing tire to prevent cosmetic damage to
• Tire cords or fabric are visible.                                    wheel.
• Tire has a bump, bulge or split.
• Puncture that cannot be repaired.                                    Models With TPMS
Refer to INSPECT TIRES AND WHEELS (Page 2-9) for                       1.                          NOTE
recommended tires.                                                     Break the bead being careful to not damage tire pressure
                                                                       sensor.

                                                                             See Figure 3-21. Engage tire machine spoon (1) 30
                                                                             degrees (4) from the valve stem (2) in the direction of tire
                                                                             machine rotation (3).

                                                                       2.    While rotating wheel away from valve stem, remove the
                                                                             first bead.

                                                                       3.    Repeat with remaining bead. Remove tire.

                                                                       Models Without TPMS
                                                                       1.    Deflate tire.

                                                                       2.   Loosen both tire beads from rim flange.

                                                                       3.   Remove tire.

    1.     Indicator
     Figure 3-20. Tread Wear Indicator: Michelin Tires

CLEAN, INSPECT AND REPAIR                                                                     A WARNING

                                                                 Do not exceed manufacturer's recommended pressure to
1.   Clean.                                                      seat beads. Exceeding recommended bead seat pressure
                                                                 can cause tire rim assembly to burst, which could result
     a.    Clean the inside of tire.                             in death or serious injury. (00282a)

     b.   Clean rim bead area with a stiff wire brush.
                                                                 For tire pressures, refer to INSPECT TIRES AND WHEELS
                                                                 (Page 2-9).
2.   Inspect.
                                                                                               NOTE
     a.   Verify wheel is true. See CHECKING AND TRUING          •    Mount tires with arrows molded into the tire sidewall pointing
          WHEELS (Page 3-16).                                         in the direction offorward rotation.

     b.   Check tire tread depth.                                •    If tire has a balance dot on the sidewall, align the balance
                                                                      dot with the valve stem.
     c.   Inspect tire for punctures or tears. Small punctures
          can be repaired.                                       Models With TPMS
                          A WARNING                              1.                          NOTE
                                                                 •    Wheels equipped with tire pressure sensors require
Replace punctured or damaged tires. In some cases, small
                                                                      special tire mounting and dismounting procedures.
punctures in the tread area may be repaired from within
                                                                      Failure to follow these procedures results in damaged
the removed tire by a Harley-Davidson dealer. Speed
                                                                      sensors.
should NOT exceed 50 mph (80 km/h) for the first 24 hours
after repair, and the repaired tire should NEVER be used         •    Never allow tire machine spoon, tire iron or tire bead to
over 80 mph (129 km/h). Failure to follow this warning                contact sensor. Sensor damage will occur.
could lead to tire failure and result in death or serious
injury. (00015b)                                                        See Figure 3-21. Install tire on wheel.

1.   Repair.                                                     2.     Start the first bead opposite from the valve stem.

                                                                 3.     Install first bead.
     a.   Repair tread on tubeless tires if puncture is at
          dimension or smaller.
                                                                 4.     Engage the second bead 30 degrees from the valve stem
          ¼ in (6.4 mm)                                                 in the direction of machine rotation.
     b.   Make repairs from inside the tire.
                                                                 5.     While rotating away from the valve stem, install the second
     c.   Always combine a patch and plug when repairing                bead.
          tire.
                                                                 6.     Inflate to the correct pressure. Refer to INSPECT TIRES
INSTALL                                                                 AND WHEELS (Page 2-9).

         FASTENER                     TORQUE VALUE                    sm08492
Valve stem nut                    12-15 in-lbs 1.4-1.7 N·m

                          A WARNING

Harley-Davidson recommends the use of its specified tires.
Harley-Davidson vehicles are not designed for operation
with non-specified tires, including snow, moped and other
special-use tires. Use of non-specified tires can adversely
affect stability, handling or braking and lead to loss of
vehicle control, which could result in death or serious
injury. (00024d)

                          A WARNING

Harley-Davidson front and rear tires are not the same.
Interchanging front and rear tires can cause tire failure,              1.      Tire machine spoon
which could result in death or serious injury. (00026a)                 2.      Valve stem
                                                                        3.      Tire machine rotation
                                                                        4.      30 degrees
                                                                                 Figure 3-21. Tire Machine Operation

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Models Without TPMS                                             2.     See Figure 3-23. Spin the wheel and measure lateral
                                                                       runout from a fixed point to a smooth area on the tire
                          A WARNING                                    sidewall.
Only install original equipment tire valves and valve caps.
A valve, or valve and cap combination, that is too long or      3.     If lateral runout exceeds dimension shown, remove tire
too heavy can strike adjacent components and damage                    from rim and check rim lateral runout. See CHECKING
the valve, causing rapid tire deflation. Rapid tire deflation          AND TRUING WHEELS (Page 3-16).
can cause loss of vehicle control, which could result in
                                                                       0.090 in (2.29 mm)
death or serious injury. (00281a)
                                                                       a.      If rim runout is within specification, replace faulty tire.
Replace damaged or leaking valve stems.
                                                                       b.      If rim runout is not within specification, replace wheel.
1.   See Figure 3-22. Metal valve stem.                                        See CHECKING AND T RUING WHEELS
                                                                               (Page 3-16).
     a.     Install rubber grommet (5) on valve stem.
                                                                     sm01803
     b.     Insert valve stem into rim hole.

     c.     Install metal washer (4) and nut (3). Tighten.
            Torque: 12-15 in-lbs (1.4-1.7 N·m) Valve stem nut

2.   Rubber valve stem.

     a.     Cut old valve stem to remove.

     b.     Install new valve stem.

     c.     Verify that valve stem is securely seated.

3.   Install tire.

4.   Balance wheel. See Balance (Page 3-26).                                Figure 3-23. Checking Tire Lateral Runout

                                                                Radial Runout
                                                                1.     Check tire pressure.

                                                                2.     See Figure 3-24. Spin the wheel on the axle and measure
                                                                       radial runout at the tread centerline.

                                                                3.     lf tire runout exceeds dimension, remove tire from rim and
                                                                       check rim radial runout. See CHECKING AND TRUING
                                                                       WHEELS (Page 3-16).

                                                                       0.090 in (2.29 mm)

                                                                       a.      If rim runout is within specification, replace faulty tire.

                                                                       b.      If rim runout is not within specification, replace wheel.
     1.    Bolt-on valve stem                                                  See CHECKING AND TRUING WHEELS
     2.    Snap-in valve stem                                                  (Page 3-16).
     3.    Nut
     4.    Metal washer
     5.    Rubber grommet
           Figure 3-22. Tubeless Tire Valve Stems
CHECK TIRE RUNOUT

Lateral Runout
                         NOTE
• Measure runout with wheel installed on motorcycle or using
  a wheel stand.
• Avoid measuring on raised letters or vents.

1.   Check tire pressure.

     sm01804
                                                                                                 NOTE
                                                                     See Figure 3-25. When installing wheel weights, consider
                                                                     cosmetics. Keep snaking (1) within 0.040 in (1.02 mm) (2) of
                                                                     straight. Also keep the angle alignment of individual segments
                                                                     (3) within 3 degrees.

                                                                     2.   Remove paper backing from the weight. Press firmly in
                                                                          place and hold for ten seconds.

                                                                      sm07192d

                                                                                                  0

               Figure 3-24. Checking Tire Radial Runout
BALANCE

Static versus Dynamic                                                     1.     Snaking
                                                                          2.     Not to exceed 1.02 mm (0.040 in)
Wheel balancing is recommended to improve handling.
                                                                          3.     Not to exceed 3 degrees
Balancing wheels reduces vibration especially at high speeds.
                                                                                 Figure 3-25. Weight Segment Alignment
Static balancing will produce satisfactory results for normal
highway speeds. Dynamic balancing can produce better results
for deceleration.

Weights
The maximum weight permissible to accomplish balance is
3.5 oz (99.2 g) (total weight applied to the rim). If more than
3.5 oz (99.2 g) of weight is required, rotate the tire 180 degrees
on the rim and again balance the assembly. Balance wheels
to within 0.5 oz (14 g).

All wheel weights currently supplied by Harley-Davidson are
made from zinc which is lighter than lead. The weight of each
zinc segment is 0.18 oz (5 g) as compared to 0.25 oz (7 g) for
lead. Weights are stamped for easy identification.

                           NOTE
• If adding more than 1.5 oz (43 g) of weight at one location,
                                                                                    0                           0
  divide the amount so that half is applied to each side of rim.          1.     Cast (typical with flat bead area)
                                                                          2.     Cast (special with no flat bead area)
• On cast wheels without a flat area near the bead, place the
  weights crosswise through the opening.                                          Figure 3-26. Wheel Weight Placement
                                                                     COMPLETE
1.     See Figure 3-26. Place weights on a smooth surface of
       the wheel rim such that centrifugal force will help keep      1.   Install wheel. See FRONT WHEEL (Page 3-8) or REAR
       them in place. Make sure the area of application is                WHEEL (Page 3-11).
       completely clean, dry, and free of oil and grease.

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