6.26 Exhaust System
Fragment manuala — str. 351–353
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EXHAUST SYSTEM 6.26
GENERAL INSTALL
The exhaust system consists of two mufflers, with exhaust FASTENER TORQUE VALUE
gases flowing first through the underslung muffler and exiting Exhaust header nuts 15--16 ft-lbs 20-22 N·m
the secondary muffler.
Exhaust header shield screw 62-80 in-lbs 7-9 N·m
PREPARE Exhaust pipe clamp 71-89 in-lbs 8-10 N·m
Exhaust, rear header exten- 15--16 ft-lbs 20-22 N·m
1. Remove main fuse. See POWER DISCON NECT sion nuts
(Page 8-4).
1. Install rear header extension.
2. Remove skid plate. See SKID PLATE (Page 3-92).
a. See Figure 6-44. Install new exhaust port gasket (3)
on studs (2).
3. Remove engine guard (if equipped). See ENGINE
GUARDS (Page 3-94). b. Install rear header extension (4).
4. Remove both fairing lowers. See FAIRING LOWERS c. Install nuts (1). Tighten.
(Page 3-90).
Torque: 15--16 ft-lbs (20-22 N·m) Exhaust, rear
header extension nuts
5. Remove upper radiator screws and position out of way for
access to front cylinder head pipe fasteners. See 2. Install exhaust pipe assembly.
RADIATOR (Page 7-18).
a. See Figure 6-45. Install new exhaust port gasket
6. Disconnect front and rear heated oxygen sensors (HO2S) (15).
connectors. See HEATED OXYGEN SEN SORS (HO2S)
(Page 6-33). b. See Figure 6-42. Install exhaust pipe assembly (1).
7. Remove center stand (if equipped). See CEN TER STAND c. Install nuts (2). Tighten.
(Page 3-111). Torque: 15--16 ft-lbs (20-22 N·m) Exhaust header
nuts
8. Remove right side foot rest bracket. See RIDER
d. See Figure 6-43. Install new exhaust pipe clamp (1).
FOOTRESTS (Page 3-104).
Tighten.
9. Remove mufflers. See MUFFLERS (Page 6-35). Torque: 71--89 ln-lbs (8-10 N·m) Exhaust pipe clamp
e. Install exhaust shield (4).
REMOVE
f. Install screws (3). Tighten
1. See Figure 6-43. Remove exhaust shield. Torque: 62-80 in-lbs (7-9 N·m) Exhaust header
shield screw
a. Remove screws (3).
b. Remove shield (4).
2. Remove exhaust pipe assembly.
a. See Figure 6-43. Remove exhaust pipe clamp (1)
and discard.
b. See Figure 6-42. Remove nuts (2).
c. Remove exhaust pipe assembly (2).
d. See Figure 6-45. Discard exhaust port gaskets (15).
3. See Figure 6-44. Remove header extension.
a. Remove nuts (1).
b. Remove rear header extension (4).
c. Remove gasket (3) and discard.
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1. Nut(2)
1. Exhaust pipe assembly 2. Stud (2)
2. Nut(2) 3. Gasket
Figure 6-42. Exhaust Pipe Assembly (front view) 4. Rear header extension
Figure 6-44. Rear Header Extension
1. Exhaust pipe clamp
2. Exhaust pipe assembly
3. Screw(2)
4. Exhaust shield 1. Screw (2)
Figure 6-43. Exhaust Pipe Assembly (rear view) 2. Muffler end cap
3. Muffler
4. Muffler clamp
5. Exhaust shield
6. Screw
7. Underslung muffler
8. Muffler clamp
9. Screw (2)
10. Exhaust shield
11. Exhaust pipe sub-assembly
12. Exhaust pipe clamp
13. Nut(4)
14. Rear header extension
15. Exhaust port gasket(2)
Figure 6-45. Exhaust System
COMPLETE
1. Install mufflers. See MUFFLERS (Page 6-35)
6-38 94000784
2. Install right side foot bracket. See RIDER FOOTRESTS 6. Install both lower fairing. See FAIRING LOWERS
(Page 3-104). (Page 3-90).
3. Install center stand (if equipped). See CENTER STAND 7. Install engine guard (if equipped). See ENGINE GUARDS
(Page 3-111) (Page 3-94).
4. Connect front and rear heated oxygen sensors (HO2S) 8. Install skid plate. See SKID PLATE (Page 3-92).
connectors. See HEATED OXYGEN SENSORS (HO2S)
(Page 6-33) 9. Install main fuse. See POWER DISCONNECT (Page 8-4)
5. Install radiator back in position. See RADIATOR
(Page 7-18)
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