6.22 Intake Manifold

INTAKE MANIFOLD                                                                                                        6.22
PREPARE                                                         4.   Install regulator screws (5). Tighten.
                                                                     Torque: 80-97 in-lbs (9-11 N·m) Fuel regulator screw
                          A WARNING

Gasoline is extremely flammable and highly explosive.
Keep gasoline away from ignition sources which could
result in death or serious injury. See the Safety chapter.
(00635c)

                          A WARNING
To prevent spray of fuel, purge sy stem of high-pressure
fuel before supply line is disconnected. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00275a)

1.   Purge fuel line. See PURGE FUEL LINE (Page 6-9).

2.   Remove main fuse.          See    POWER      DISCONNECT
     (Page 8-4).
                                                                     1.    Screws (2)
3.   Remove seat. See SEAT (Page 3- 113).                            2.    Fuel injectors (2)
                                                                     3.    Screws (2)
                                                                     4.    MAP sensors (2)
4.   Remove fuel tank. See FUEL TANK (Page 6-13).
                                                                     5.    Regulator screw (2)

5.   Remove air box. See AIR BOX (Page 6-3).                               Figure 6-34. Intake Manifold Assembly

6.   Remove induction module. See INDUCTION MODULE
     (Page 6-28).

REMOVE

1.   See Figure 6-34. Remove regulator screws (5).

2.   Remove screws (1) and fuel injectors (2).

3.   Remove screws (3) and MAP sensors (4).

4.   See Figure 6-35. Remove screws (1) and intake manifolds
     (2).

INSTALL

          FASTENER                    TORQUE VALUE                   1.    Screws (6)
                                                                     2.    Rear intake manifold
Fuel rail screws                  80-97 in-lbs 9-11 N·m              3.    Front intake manifold
Fuel regulator screw              80-97 in-lbs 9-11 N·m
                                                                                Figure 6-35. Intake Manifolds
Intake manifold screws            80-97 in-lbs 9-11 N·m
                                               9-11 N·m
                                                                COMPLETE
MAP sensor screws                 80-97 in-lbs

1.   See Figure 6-35. Install intake manifolds (2) and screws   1.   Install induction module. See INDUCTION MODULE
     (1). Tighten.                                                   (Page 6-28).
     Torque: 80-97 in-lbs (9-11 N·m) Intake manifold screws
                                                                2.   Install air box. See AIR BOX (Page 6-3).
2.   See Figure 6-34. Install MAP sensors (4) and screws (3).
     Tighten.                                                   3.   Install fuel tank. See FUEL TANK (Page 6-13).
     Torque: 80-97 in-lbs (9-11 N·m) MAP sensor screws
                                                                4.   Install seat. See SEAT (Page 3-113).
3.   Install fuel injectors (2) and screws (1 ). Tighten.
     Torque: 80-97 in-lbs (9-11 N·m} Fuel rail screws           5.   Install main     fuse.   See     POWER     DISCONNECT
                                                                     (Page 8-4).

6-30                                                                                                                 94000784
6.   Connect fuel line. See FUEL LINE (Page 6-10).