6.20 Fuel Injectors

FUEL INJECTORS                                                                                                                6.20
PREPARE                                                               c.      Install screws (1). Tighten.
                                                                              Torque: 80-97 in-lbs (9-11 N·m) Fuel rail screws
                           A WARNING
                                                                      d.      Install fuel regulator screws (5). Tighten.
Gasoline Is extremely flammable and highly explosive.                         Torque: 80-97 in-lbs (9-11 N·m) Fuel regulator
Keep gasoline away from ignition sources which could                          screw
result in death or serious Injury. See the Safety chapter.
(00635c)                                                         3.   See Figure 6-30. Connect fuel injector connectors (4).

                           A WARNING
To prevent spray of fuel, purge system of high-pressure
fuel before supply line is disconnected. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00275a)

1.   Purge fuel line. See PURGE FUEL LINE (Page 6-9).

2.   Remove main fuse.              See POWER      DISCONNEC T
     (Page 8-4).

3.   Remove seat. See SEAT (Page 3-113).

4.   Remove fuel tank. See FUEL TANK (Page 6-13).

5.   Remove air box. See AIR BOX (Page 6-3).                          1.      Screw (2)
                                                                      2.      Fuel rail (2)
REMOVE                                                                3.      Fuel injector (2)
                                                                      4.      Injector connector (2)
1.   See Figure 6-30. Disconnect fuel injector connectors (4).        5.      Fuel regulator screw (2)
                                                                           Figure 6-30. Fuel Rail and Injector Connectors
2.   Remove fuel rail and fuel injectors.

     a.    Remove screws (1).

     b.    Remove fuel regulator screws (5).
                      NOTE
The fuel lines are not flexible, remove the fuel rail
with the regulator.

     c.    Remove fuel rail (2).

     d.    Remove fuel injectors (3).

3.   See Figure 6-31. Discard o-rings (2, 4).

                                                                      1.      Fuel rail
INSTALL                                                               2.      Injector to fuel rail o-rings (2)
                                                                      3.      Injectors (2)
          FASTENER                           TORQUE VALUE             4.      Injector to intake manifold o-rings (2)
Fuel rail screws                     80-97 in-lbs I  9-11 N·m                        Figure 6-31. Fuel Injectors
Fuel regulator screw                 80-97 in-lbs I  9-11 N·m    COMPLETE
1.   See Figure 6-31. If required, install new o-rings (2, 4).
                                                                 1.   Install air box. See AIR BOX (Page 6-3).
2.   Install fuel rail and fuel injectors.
                                                                 2.   Install fuel tank. See FUEL TANK (Page 6-13).
     a.    See Figure 6-30. Install fuel injectors (3).
                                                                 3.   Install seat. See SEAT (Page 3-113).
     b.    Install fuel rail (2).

6-26                                                                                                                        94000784
4.   Install main   fuse.   See   POWER   DISCONNECT   5.   Connect fuel line. See FUEL LINE (Page 6-10).
     (Page 8-4).

94000784                                                                                                    6-27