3.1 Fastener Torque Values
Fragment manuala — str. 79–82
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FASTENER TORQUE VALUES 3.1
FASTENER TORQUE VALUES IN THIS
CHAPTER
FASTENER TORQUE VALUE NOTES
ABS module banjo bolts 17-19 ft-lbs 23-26 N·m 3.19 ABS MODULE, Install
ABS module bracket to frame screws 62-80 in-lbs 7-9 N·m 3.19 ABS MODULE, Install
ABS module frame cover screw 62-80 in-lbs 7-9 N·m 3.19 ABS MODULE, Install
ABS module to mounting bracket screws 40-58 in-lbs 4.�.5 N·m 3.19 ABS MODULE, Install
Arm and lever screws 9-13 in-lbs 1-1.5 N·m 3.30 COWL, Disassemble and Assemble: Cowl
Axle, front 74-81 ft-lbs 100-110 N·m 3.4 FRONT WHEEL, Install
Axle, front, pinch screw 11-15 ft-lbs 15--20 N·m 3.4 FRONT WHEEL, Install
Axle nut, rear 95--105 ft-lbs 129-142 N·m 3.12 WHEEL ALIGNMENT, Adjust
Brake, front master cylinder banjo bolt 17-19 ft-lbs 23-26 N·m 3.14 FRONT BRAKE MASTER CYLINDER, Install
Brake, front master cylinder mounting 62-80 in-lbs 7-9 N·m 3.14 FRONT BRAKE MASTER CYLINDER, Install
screw
Brake, rear master cylinder banjo bolt 17-19 ft-lbs 23-26 N·m 3.16 REAR BRAKE MASTER CYLINDER, Install
Brake, rear master cylinder reservoir 62-80 in-lbs 7-9 N·m 3.16 REAR BRAKE MASTER CYLINDER, Install
screw
Brake, rear master cylinder screws 80-97 in-lbs 9-11 N·m 3.16 REAR BRAKE MASTER CYLINDER, Install
Brake caliper, front, left, banjo bolt 17-19 ft-lbs 23-26 N·m 3.15 FRONT BRAKE CALIPER, Install
Brake caliper, front, mounting screw 28-38 ft-lbs 38-52 N·m 3.4 FRONT WHEEL, Install
Brake caliper, front, mounting screw 28-38 ft-lbs 38-52 N·m 3.15 FRONT BRAKE CALIPER, Install
Brake caliper, front, mounting screw 28-38 ft-lbs 38-52 N·m 3.20 BLEED BRAKES, Fill and Bleed
Brake caliper, front, right, banjo bolt 19-22 ft-lbs 26-30 N·m 3.15 FRONT BRAKE CALIPER, Install
Brake caliper, rear, banjo bolt 17-19 ft-lbs 23-26 N·m 3.17 REAR BRAKE CALIPER, Install
Brake caliper, rear, mounting screw 15--18 ft-lbs 20-24 N·m 3.17 REAR BRAKE CALIPER, Install
Brake caliper, rear, mounting screw 15--18 ft-lbs 20-24 N·m 3.20 BLEED BRAKES, Fill and Bleed
Brake disc, front, screw 20-22 ft-lbs 27-30 N·m 3.4 FRONT WHEEL, Assemble
Brake disc, front, screw 20-22 ft-lbs 27-30 N·m 3.4 FRONT WHEEL, Assemble
Brake line, front, clamp screws 62-80 in-lbs 7-9 N·m 3.18 BRAKE LINES, Brake Line: Front Master
Cylinder to ABS Module
Brake line, front, clamp screws 62-80 in-lbs 7-9 N·m 3.18 BRAKE LINES, Brake Line: Front Caliper to
ABS Module
Brake line, rear dual, clamp screw 62-80 in-lbs 7-9 N·m 3.18 BRAKE LINES, Brake Line: Rear Master Cyl-
inder to ABS Module
Brake line, rear dual, clamp screw 62-80 in-lbs 7-9 N·m 3.18 BRAKE LINES, Brake Line: Rear Caliper to
ABS Module
Brake line, rear fork, clamp screw 62-80 in-lbs 7-9 N·m 3.18 BRAKE LINES, Brake Line: Rear Caliper to
ABS Module
Brake master cylinder, reservoir cover 5--7 in-lbs 0.6-0.8 N·m 3.20 BLEED BRAKES, Fill and Bleed
screw
Brake master cylinder bleeder srew 106-142 in-lbs 12-16 N·m 3.14 FRONT BRAKE MASTER CYLINDER, As-
semble
Center stand mounting bracket screw 25--28 ft-lbs 34.5--38.5 N·m 3.45 CENTER STAND, Install
Center stand mounting bracket screw 25--28 ft-lbs 34.5--38.5 N·m 3.45 CENTER STAND, Install
Center stand pivot screw 40-53 in-lbs 4.� N-m 3.45 CENTER STAND, Install
Chain guard, bottom, screws 49-66 in-lbs 5.5--7.5 N·m 3.27 CHAIN GUARDS, Install
Chain guard, top, screws 49-66 in-lbs 5.5-7.5 N·m 3.27 CHAIN GUARDS, Install
Clutch hand control bracket screw 60-80 in-lbs 6.8-9 N·m 3.29 CLUTCH CONTROL, Install
94000784 3-1
FASTENER TORQUE VALUE NOTES
Clutch lever pivot nut 44--62 in-lbs 5-7 N·m 3.29 CLUTCH CONTROL, Assemble
Cowl connector screw 22-29 in-lbs 2.5-3.3 N·m 3.30 COWL, Disassemble and Assemble: Cowl
Cowl deflector screw 22-29 in-lbs 2.5-3.3 N·m 3.30 COWL, Disassemble and Assemble: Cowl
Cowl lever screw 9-13 in-lbs 1-1.5 N·m 3.30 COWL, Disassemble and Assemble: Cowl
Cowl screw 71-89 in-lbs 8-10 N·m 3.30 COWL, Remove and Install: Cowl
Cowl sprocket screw 22-29 in-lbs 2.5-3.3 N·m 3.30 COWL, Disassemble and Assemble: Cowl
Damper mount, fork bracket screws 97-115 in-lbs 11-13 N·m 3.24 STEERING DAMPER ASSEMBLY, Install
Damper mount, frame bracket screws 89-106 in-lbs 10-12 N·m 3.24 STEERING DAMPER ASSEMBLY, Install
Deflector mount to handlebar screws 62-80 in-lbs 7-9 N·m 3.36 HANDLEBAR WIND DEFLECTORS, Install
Deflector screws 22-29 in-lbs 2.5-3.3 N·m 3.30 COWL, Remove and Install: Deflectors
Deflector to mount screws 65-72 in-lbs 7.3-8.1 N·m 3.36 HANDLEBAR WIND DEFLECTORS, Install
Engine guard mounting screw 18-22 ft-lbs 24-29.5 N·m 3.34 ENGINE GUARDS, Install
Engine guard mounting screw 18-22 ft-lbs 24-29.5 N·m 3.34 ENGINE GUARDS, Install
Exhaust shield screw 15-18 ft-lbs 20-25 N·m 3.43 PASSENGER FOOTRESTS, Complete
Fairing lower assembly screw 17-20 in-lbs 1.9-2.3 N·m 3.32 FAIRING LOWERS, Assemble
Fairing lower mounting screw, long 71-89 in-lbs 8-10 N·m 3.32 FAIRING LOWERS, Install
Fairing lower mounting screw, short 71-89 in-lbs 8-10 N·m 3.32 FAIRING LOWERS, Install
Fender, front, screw 49-66 in-lbs 5.5-7.5 N·m 3.40 FRONT FENDER, Remove
Final spoke sequence 35 in-lbs 4 N·m 3.6 WHEEL LACING, Wheel Lacing
Footpad insert screw 159-177 in-lbs 18-20 N·m 3.42 RIDER FOOTRESTS, Remove and Install:
Footpegs
Footpad insert screw 159-177 in-lbs 18-20 N·m 3.43 PASSENGER FOOTRESTS, Remove and
Install: Footpegs
Footrest bracket, rider, left side 21-23 ft-lbs 28.5-31.5 N·m 3.42 RIDER FOOTRESTS, Remove and Install:
Bracket
Footrest bracket screw 21-23 ft-lbs 28.5-31.5 N·m 3.42 RIDER FOOTRESTS, Remove and Install:
Bracket
Fork bracket, lower, pinch screw 15-18 ft-lbs 20.4-25 N·m 3.22 FRONT FORK, Install
Fork bracket, upper, pinch screw 15-18 ft-lbs 20.4-25 N·m 3.22 FRONT FORK, Install
Fork damper, right side 22-30 ft-lbs 30-40 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Right Side, S Models, With ARH
Fork damper nut 13-17 ft-lbs 17.5-22.5 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Standard
Fork lock screw 97-115 in-lbs 11-13 N·m 3.25 FORK LOCK, Install
Fork pin retaining screw, left, S models 53-71 in-lbs 6-8 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Left Side, S Models, All
Fork piston rod hex nut, right side 13-17 ft-lbs 17.5-22.5 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Right Side, S Models, Without ARH
Fork stem pinch screw 15-18 ft-lbs 20-24 N·m 3.23 STEERING HEAD/FORK STEM AND
BRACKET ASSEMBLY, Install
Fork stem screw, 1st torque 14-15 ft-lbs 19-20 N·m 3.23 STEERING HEAD/FORK STEM AND
BRACKET ASSEMBLY, Install
Fork stem screw, final torque 119-128 in-lbs 13.5-14.5 N·m 3.23 STEERING HEAD/FORK STEM AND
BRACKET ASSEMBLY, Install
°
Loosen 90 before final tighten
Fork tube cap, left side 22-30 ft-lbs 30-40 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Standard
Fork tube cap, left side, S models 22-30 ft-lbs 30-40 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Left Side, S Models, All
Fork tube cap, right side 22-30 ft-lbs 30-40 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Right Side, S Models, Without ARH
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FASTENER TORQUE VALUE NOTES
Fork tube cap screw, right side ARH 6-8 in-lbs 0.7-0.9 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Right Side, S Models, With ARH
Fork tube damper screw, left, S models 133-221 in-lbs 15-25 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Left Side, S Models, All
Fork tube damper screw, right, S models 133-221 in-lbs 15-25 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Right Side, S Models, With ARH
Fork tube damper screw, standard 133-221 in-lbs 15-25 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Standard
Front bleeder screw 80-97 in-lbs 9-11 N·m 3.20 BLEED BRAKES, Fill and Bleed
Front brake lever pivot nut 44-62 in-lbs 5-7 N·m 3.14 FRONT BRAKE MASTER CYLINDER, As-
semble
Front fork needle rod nut 22-30 ft-lbs 30--40 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Standard
Front frame bolts 80-88 ft-lbs 108-119 N·m 3.48 FRAME, Install
Hand grip clamp, left 22-27 in-lbs 2.5-3.1 N·m 3.37 HAND GRIPS, Install
Handlebar clamp screws 18-20 ft-lbs 24-27 N·m 3.38 HANDLEBAR, Install
Tighten front screws first
Handlebar end cap, left 124-177 in-lbs 14-20 N·m 3.37 HAND GRIPS, Install
Handlebar end cap, right 124-177 in-lbs 14-20 N·m 3.37 HAND GRIPS, Install
Handlebar riser screws 35-39 ft-lbs 48-53.5 N·m 3.38 HANDLEBAR, Install
Headlamp guard screw 7-9 ft-lbs 9.5-12 N·m 3.34 ENGINE GUARDS, Install
Heel guard, left side 89-110 in-lbs 10.1-12.4 N·rn 3.42 RIDER FOOTRESTS, Remove and Install:
Bracket
Horn screws 50-62 in-lbs 5.7-7 N·m 3.48 FRAME, Install
Initial spoke sequence 9 in-lbs 1 N·m 3.6 WHEEL LACING, Wheel Lacing
Jiffy stand pivot pin nut 91-101 in-lbs 10.3-11.4 N·m 3.44 JIFFY STAND, Assemble
Jiffy stand screws 15-18 ft-lbs 21-25 N·m 3.44 JIFFY STAND, Install
Joint rod collar, right side, S without ARH 69-83 ft-lbs 93-113 N·m 3.22 FRONT FORK, Disassemble and Assemble:
Right Side, S Models, Without ARH
Left side cable guide screw 35-62 in-lbs 4-7 N·m 3.48 FRAME, Install
LHCM cover screws, front 5-8 in-lbs 0.6-0.9 N·m 3.37 HAND GRIPS, Install
License plate bracket, rear, screw 62-80 in-lbs 7-9 N·m 3.41 REAR LICENSE PLATE BRACKET, Install
Master cylinder, front bracket screw 62-89 in-lbs 7-10 N·m 3.14 FRONT BRAKE MASTER CYLINDER, As-
semble
Master cylinder, front mount nut 35-53 in-lbs 4-6 N·m 3.14 FRONT BRAKE MASTER CYLINDER, As-
semble
Middle side cover screw 71-89 in-lbs 8-10 N·m 3.21 SIDE COVERS, Install
Midframe lower bolt and nut 80-88 ft-lbs 108-119 N·m 3.48 FRAME, Install
Midframe upper flange screws 125-137 ft-lbs 169-186 N·m 3.48 FRAME, Install
Mirror tube nut 104-127 in-lbs 11.7-14.3 N·m 3.39 MIRRORS, Remove
Passenger footpeg bracket screw 15-18 ft-lbs 21-25 N·m 3.43 PASSENGER FOOTRESTS, Remove and
Install: Bracket
Passenger handhold screws 62-75 in-lbs 7-8.5 N·m 3.47 TAIL SECTION, Assemble
Pedal connector nut 93-111 in-lbs 10.5-12.5 N·m 3.16 REAR BRAKE MASTER CYLINDER, As-
semble
Rear bleeder screw 106-142 in-lbs 12-16 N·m 3.20 BLEED BRAKES, Fill and Bleed
Rear brake pedal 13-15 ft-lbs 17-21 N·m 3.42 RIDER FOOTRESTS, Remove and Install:
Brake Pedal
Rear disc screw, cast wheel 16-24 ft-lbs 21.7-32.5 N·m 3.5 REAR WHEEL, Assemble
Rear disc screw, laced wheel 16-24 ft-lbs 21.5-32.5 N·m 3.5 REAR WHEEL, Assemble
Rear fork swingarm protector screws 27-31 in-lbs 3-3.5 N·m 3.26 REAR FORK, Assemble
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FASTENER TORQUE VALUE NOTES
Rear sprocket screws 27-30 ft-lbs 36.5-40.7 N·m 3.8 REAR WHEEL COMPENSATOR, Assemble
RHCM cover screws, front 5-8 in-lbs 0.6-0.9 N·m 3.37 HAND GRIPS, Install
Seat, passenger handhold base as- 17-20 ft-lbs 22.5-27.7 N·m 3.47 TAIL SECTION, Assemble
sembly mounting screws
Seat lock assembly screws 62-75 in-lbs 7-8.5 N·m 3.47 TAIL SECTION, Assemble
Seat lock cylinder screws 12-15 in-lbs 1.3-1.7 N·m 3.47 TAIL SECTION, Assemble
Shock absorber, knob screw 27-44 in-lbs 3-5 N·m 3.28 REAR SHOCK ABSORBER, Assemble
Shock absorber link bolt 66-74 ft-lbs 90-100 N·m 3.28 REAR SHOCK ABSORBER, Install
Shock absorber link bolt 66-74 ft-lbs 90-100 N·m 3.28 REAR SHOCK ABSORBER, Install
Shock absorber lower bolt 66-74 ft-lbs 90-100 N·m 3.28 REAR SHOCK ABSORBER, Install
Shock absorber lower screw 66-74 ft-lbs 90-100 N·m 3.26 REAR FORK, Install
Shock absorber upper screw 66-74 ft-lbs 90-100 N·m 3.28 REAR SHOCK ABSORBER, Install
Sprocket cover screws 62-80 in-lbs 7-9 N·m 3.27 CHAIN GUARDS, Install
Steering damper pivot screw 15-16 ft-lbs 20-22 N·m 3.24 STEERING DAMPER ASSEMBLY, Install
Steering damper rod screw 89-106 in-lbs 10-12 N·m 3.24 STEERING DAMPER ASSEMBLY, Install
Steering head cover screw 7-11 in-lbs 0.8-1.2 N·m 3.21 SIDE COVERS, Install
Swing arm assembly mount block nut 18-21 ft-lbs 25-28 N·m 3.28 REAR SHOCK ABSORBER, Install
Swing arm assembly mount block nut 66-74 ft-lbs 90-100 N·m 3.28 REAR SHOCK ABSORBER, Install
Swing arm pivot nut 60-74 ft-lbs 81-100 N·m 3.26 REAR FORK, Install
Swingarm shaft pinch screw 16-18 ft-lbs 22-25 N·m 3.26 REAR FORK, Install
Tail section lower screw 80-88 ft-lbs 108-119 N·m 3.47 TAIL SECTION, Install
Tail section upper screws 80-88 ft-lbs 108-119 N·m 3.47 TAIL SECTION, Install
Turn signal mounting screw 71-89 in-lbs 8-10 N·m 3.32 FAIRING LOWERS, Assemble
Upper frame screw 125-139 ft-lbs 169-188 N·m 3.28 REAR SHOCK ABSORBER, Install
Valve stem nut 12-15 in-lbs 1.4-1.7 N·m 3.11 TIRES, Install
Valve stem screw 23-27 in-lbs 2.6-3 N·m 3.10 TIRE PRESSURE MONITORING SYSTEM
(TPMS), Install
Water cooler outlet mounting screw 17-20 in-lbs 1.9-2.3 N·m 3.32 FAIRING LOWERS, Assemble
Windshield screws 22-29 in-lbs 2.5-3.3 N·m 3.30 COWL, Remove and Install: Windshield
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