1.1 Safety
Fragment manuala — str. 27–28
📋 Tekst do skopiowania (OCR/wyszukiwanie)
SAFETY 1.1
SAFETY
Customer Safety
Harley-Davidson service manuals are intended for use by A WARNING
professional, qualified and experienced technicians. Attempting
the procedures found within this manual without the proper The rider's safety depends upon proper motorcycle service
training, tools and equipment could result in death or injury to and maintenance. If a procedure in this manual is not
you or others. This could also damage the vehicle, or cause within your capabilities or you do not have the correct
the vehicle to operate improperly. tools, have a Harley-Davidson dealer perform the
procedure. Improper service or maintenance could result
Safety is always the most important consideration when in death or serious injury. (00627b)
performing any job.
• Always have a complete understanding of the task. Proper service and repair is important for the safe, reliable
operation of all mechanical products. The service procedures
• Use common sense. recommended and described in this manual are effective
• Use proper tools for the task. methods for performing service operations and are essential
to your customer's safety and the reliable and safe operation
• Protect yourself and bystanders with approved eye of your customer's vehicle.
protection.
Harley-Davidson does not evaluate or advise the technicians Personal Protection
of every way in which service might be performed, or all
A WARNING
possible hazardous consequences of every method, or
undertaken such a broad evaluation. Before using a tool not • Always wear safety glasses or goggles when performing
recommended by Harley-Davidson, make sure that technician service or maintenance procedures. Flying objects or
or rider safety will not be jeopardized as a result. materials can cause serious eye injury or death.
Warnings against the use of specific service methods which • Wear protective gear that is appropriate to the situation.
could damage the motorcycle or render it unsafe are stated in Helmets, gloves, boots and other protective clothing
this manual. These warnings are not all-inclusive. can prevent serious injury or death.
Inadequate safety precautions could result in death or serious
• Wear ear protection when loud noises are present. Loud
injury.
noises can damage ears and cause hearing loss.
Safety Messages (00628b)
Statements in this manual preceded by the following words
are of special significance. Tool Safety
A DANGER Some of these service operations require the use of tools
specially designed for the purpose. Follow the manufacturer's
DANGER indicates a hazardous situation which, if not suggested usage and safety instructions. If using a tool other
avoided, will result in death or serious injury. (08704a) than that recommended by Harley-Davidson, be sure that the
tool is appropriate for the service or maintenance procedure
A WARNING and is being used in accordance with the tool's safety
WARNING indicates a potentially hazardous situation instructions.
which, if not avoided, could result in death or serious
injury. (00119a) Product Safety
A WARNING
A CAUTION
Read and follow warnings and directions on all products.
CAUTION indicates a potentially hazardous situation which,
Failure to follow warnings and directions can result in
if not avoided, may result in minor or moderate injury.
death or serious injury. (00470b)
(00139a)
NOTICE • When reference is made to a specific brand name product,
tool or instrument, an equivalent product, tool or instrument
NOTICE indicates a potentially hazardous situation which, may be substituted.
if not avoided, may result in property damage. (00140b)
• Some referenced or recommended products contain
NOTE chemicals known to the State of California to cause cancer
Refers to important information. It is recommended that you and birth defects or other reproductive harm as indicated
take special notice of these items. on the product label or at the point of purchase.
94000784 1-1
Hazardous Materials • Batteries, battery posts, terminals and related accessories
contain lead and lead compounds, and other chemicals
A WARNING known to the State of California to cause cancer, and birth
Read and follow warnings and directions on all products. defects or other reproductive harm. Wash hands after
Failure to follow warnings and directions can result in handling.
death or serious injury. (00470b) Coolant
Keep hazardous products out of the reach of children. • Coolant contains toxic chemicals which could cause death
or serious injuries if ingested. Do not induce vomiting. Call
• Many products (oils, lubricants, solvents, sealants and
a physician immediately.
cleaners, etc.) can cause death or serious injury if inhaled,
absorbed, injected, ingested or improperly contacted. If • Irritation to skin or eyes can occur from vapors or direct
hazardous contact is made with a product, follow the contact. Flush thoroughly with water if contact is made.
instructions on the product label and, if necessary, contact • Use in a well ventilated area.
poison control or a medical facility.
• Some products are flammable and/or explosive as indicated Hydraulic (Brake) Fluid
on the product label or at the point of purchase. Keep these • Direct contact with brake fluid to the eyes can cause
products away from flame and intense heat. irritation. Flush thoroughly with water if contact is made.
• Some products are corrosive as indicated on the product • Do not swallow brake fluid. Swallowing brake fluid can cause
label. Wear appropriate protective gear to prevent skin digestive discomfort. Call a physician immediately.
contact. Use service covers to prevent damage to cosmetic
• Brake fluid will cause cosmetic damage to painted surfaces.
surfaces on the motorcycle.
Always use caution and protect surfaces from spills
• Some products contain chemicals known to the State of whenever brake work is performed.
California to cause cancer and birth defects or other
reproductive harm as indicated on the product label or at Engine Oil
the point of purchase. • Prolonged or repeated contact with used motor oil may be
Fuel harmful to skin and could cause skin cancer. Promptly wash
affected areas with soap and water.
A WARNING • Do not swallow oil. If swallowed, do not induce vomiting.
Keep gasoline away from ignition sources. Gasoline is Contact a physician immediately.
extremely flammable and highly explosive and, if ignited, • Direct contact with eyes can cause irritation. Flush
could result in death or serious injury. (00634b) thoroughly with water if contact is made. Contact a physician
if irritation persists.
• Stop the engine when refueling or servicing the fuel system.
• Do not allow open flame, sparks, radiant heat or other Electrical Systems
ignition sources near gasoline.
A WARNING
• Do not store motorcycle with gasoline in tank within the
home or garage where ignition sources, such as open Improper service or maintenance of the electrical system
flames, pilot lights, sparks or electric motors are present. can cause damage to the electrical system. This may result
in component failure. In certain situations, a component
• Do not overfill fuel tank. Allow for fuel expansion . failure during operation could lead to a loss of control,
• Do not use gasoline as a cleaner or solvent. which could result in death or serious injury. (00637b)
• Gasoline can leak or drain from loosened or improperly • Always use replacement fuses that are of the specified type
tightened fuel fittings or from removed fuel components. and amperage rating.
• Clean spilled gasoline immediately. Dispose of waste
• Do NOT pull on electrical wires. Pulling on electrical wires
materials properly. may damage wire conductivity.
Battery • Route wires and harnesses properly to prevent chafing,
stripping, pinching, crimping or cutting wires. Damaged wires
A WARNING can cause short circuits and component damage or failure.
Read and follow warnings and directions on all products. • Do NOT overload the vehicle's charging system. If the
Failure to follow warnings and directions can result in electrical accessories consume more electrical current than
death or serious injury, (00470b) the charging system can produce, the battery may be
discharged and cause damage to the motorcycle's electrical
• Batteries contain sulfuric acid, which could cause severe system.
burns to eyes and skin. Wear a protective face shield,
• Do NOT exceed the maximum amperage rating of the fuse
rubberized gloves and protective clothing when working with
or circuit breaker protecting a modified circuit.
batteries. Keep batteries out of the reach of children.
• • Avoid directly heating electrical system components other
Do not remove warning label attached to top of battery.
than the connectors on which heat shrink work is being
performed.
1-2 94000784