2.3 Maintenance Schedule
Fragment manuala — str. 33–34
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MAINTENANCE SCHEDULE 2.3
GENERAL • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
See the Regular Service Intervals table below. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.
Table 2-1. Regular Service Intervals: Harley-Davidson Pan-America Models
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Service Intervals
Electrical equipment and switches Inspect X X X X X X X X X X X
Front tire pressure and tread Check X X X X X X X X X X X 1
Front wheel spoke tightness (if Check X X X X X 2, 4,3
equipped)
Front brake fluid level Inspect X X X X X X X X X X X 7
DOT4 front brake fluid moisture Check X X X X X X X X X X X 1, 2
content
Steering head bearings Adjust X X X X X X 2
Steering head bearings Lubricate X X 2
Clutch lever handlebar clamp screw Tighten X X X X X X 1, 2, 5
torque
Master cylinder handlebar clamp Tighten X X X X X X 1, 2, 5
screw torque
Air cleaner filter Inspect X X X X X X X X X X X 3
Engine oil and filter Replace X X X X X X X X X X X 1, 3
Coolant Replace Replace coolant every 30000 mi (48000 km) 2
Clean radiators and oil cooler Clean X X X X X X X X X X X
Brake system Inspect X X X X X X X X X X X 1, 2
Fuel lines and fittings Inspect X X X X X X X X X X X 1, 2
Rear brake fluid level Inspect X X X X X X X X X X X 7
OOT4 rear brake fluid moisture Check X X X X X X X X X X X 1, 2
content
Brake systems Replace Flush brake systems and replace DOT 4 hydraulic brake fluid every two years or 2
sooner if moisture content is 3 percent or greater.
Brake pads and discs Inspect X X X X X X X X X X X
Jiffy stand Lubricate X X X X X X X X X X X 2, 3
Centerstand (if equipped) Lubricate X X X X X X X X X X X 2,3
Clutch system Adjust X X X X X X X X X X X 2, 3
Brake and clutch controls Lubricate X X X X X X X X X X X 2, 8, 3
NOTES
1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Haney-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
3. Perform maintenance more frequently in severe riding conditions. This includes extreme temperatures, dusty environments, mountainous or rough roads, long
storage conditions, short runs, heavy stop/go traffic or poor fuel quality
4. Perform spoke tension check at 1,000 mi (2,000 km), 5,000 mi (8,000 km), 20,000 mi (32,000 km) services and every 15,000 mi (24,000 km) interval thereafter.
Not all vehicles have spoked wheels. Consult appropriate topic in the service manual.
5. For torque instructions, see Shop Practices in the service manual.
6. Check for leaks, contact or abrasion.
7. Brake fluid level drops as brake pads wear.
8. Use HARLEY LUBE.
94000784 2-3
Table 2-1. Regular Service Intervals: Harley-Davidson Pan-America Models
COMPONENT ACTION NOTES
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Rear wheel spoke tightness ( if Check X X X X X 2,3,4
equipped)
Rear tire pressure and tread Check X X X X X X X X X X X 1
Drive chain, sprockets and chain Inspect X X X X X X X X X X X 2,3
guide
Drive chain Adjust Clean, lubricate and adjust drive chain every 600 mi (1000 km) 2,3
Exhaust system, fasteners and Inspect X X X X X X X X X X X 1, 3
shields
12 volt battery Check Check battery, terminal torque and clean connections annually. Lubricate terminals 1
with ELECTRICAL CONTACT LUBRICANT.
Spark plugs Replace Replace spark plugs every two years or every 10,000 mi (16,000 km), whichever 2
comes first.
Front forks Rebuild Disassemble, inspect, rebuild front forks and replace fork oil every 50000 mi 2
(80000 km)
Rear sprocket compensator Inspect Inspect rear sprocket isolators for wear at each rear tire change. 2,3
Component and system functions Road Test X X X X X X X X X X X
NOTES
1 Perform annually or at specified intervals, whichever comes first.
2 Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
3 Perform maintenance more frequently in severe riding conditions. This includes extreme temperatures, dusty environments, mountainous or rough roads, long
storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Perform spoke tension check at 1,000 mi (2,000 km), 5,000 mi (8,000 km),20,000 mi (32,000 km) services and every 15,000 mi (24,000 km) interval thereafter.
Not all vehicles have spoked wheels. Consult appropriate topic in the service manual.
5. For torque instructions, see Shop Practices in the service manual.
6. Check for leaks, contact or abrasion.
7. Brake fluid level drops as brake pads wear.
8 Use HARLEY LUBE.
2-4 94000784